Method and apparatus for sorting wastes

• US 9,120,131 B2
• Filed: 08/25/2010
• Issued: 09/01/2015
• Est. Priority Date: 09/14/2009
• Status: Active Grant

• Current Assignee: MariCap Oy
• Original Assignee: MariCap Oy
• Inventors: Sundholm, Gran
• Primary Examiner(s): SUAREZ, ERNESTO A
• Application Number:
  US13/395,661
• Publication Number:
  US 20120168354A1
• Time in Patent Office: 1,833 Days
• Field of Search: 209/930, 209/546, 209/552, 209/583, 209/576
• US Class Current: 1/1
• CPC Class Codes: B03B 9/00 General arrangement of separating plant, e.g. flow sheets
• CPC Class Codes: B07C 2301/0016 RFID-tags
• CPC Class Codes: B07C 2501/0054 Sorting of waste or refuse
• CPC Class Codes: B07C 3/06 Linear sorting machines in which articles are removed from a stream at selected points
• CPC Class Codes: B07C 3/16 using magnetic detecting means for information carriers G06K7/08
• CPC Class Codes: B07C 5/3412 according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication sorting according to size measured by light-responsive means B07C5/10; sorting according to optical properties B07C5/342; for packages B65D79/02; for information carriers G06K7/00
• CPC Class Codes: B65F 1/002 with means for opening or closing of the receptacle
• CPC Class Codes: B65F 1/1484 relating to the adaptation of receptacles to carry identification means

Abstract

A method for sorting wastes wherein waste or recyclable material is supplied in carrier bags. A sorting apparatus includes a conveyor provided for receiving the carrier bags for separation from each other by guiding the carrier bags into containers according to an allotment. An RFID identifier is connected to each carrier bag. A closing member is provided with the RFID identifier in closing, or as verification of closing. At least one sensor is utilized on the basis of the information read from the RFID identifier of the closing member. At least one handling device, such as a robot, is provided wherein the at least one handling device is controlled to transfer the carrier bags to be sorted from the conveyor into the different allotments on the basis of the information given by the RFID identifiers. The invention also relates to an apparatus.

Claims

1. A method of using a waste sorting system for sorting individual carrier bags, each of which contains only one of multiple waste materials or only one of multiple recyclable materials,

the waste sorting system comprising:

closing means used for closing or verification of closing of each of the individual carrier bags, a waste type of the one of multiple waste materials or the one of multiple recyclable materials being visually marked on the closing means of each of the individual carrier bags,

an RFID identifier arranged in the closing means of each of the individual carrier bags for identifying the one waste material or the one recyclable material in each of the individual carrier bags,

a conveyor capable of conveying each of the individual carrier bags,

multiple handling devices (R1, R2, R3, R4, R5) arranged one after another along a length of the conveyor, each of the handling devices including;

multiple sensor devices (S1, S2, S3, S4, S5) capable of reading the RFID identifier of each of the individual carrier bags, and

multiple containers arranged adjacently to each of the handling devices (R1, R2, R3, R4, R5),

the method comprising the following steps;

supplying only one of the multiple waste materials or the one recyclable material in each of the individual carrier bags;

arranging each of the individual carrier bags one after the other on the conveyor while the conveyor is moving;

moving each of the individual carrier bags via the conveyor until the one of the sensor devices (S1, S2, S3, S4, S5) is able to read at least part of the RFID identifier on one of the individual carrier bags arranged alongside a route of the conveyor, and then;

depositing the one waste material or the one recyclable material from each of the individual carrier bags into an appropriate one of the multiple containers based on the RFID identifier read by the sensor device associated with the appropriate one of the multiple containers, and

holding the waste material or the one recyclable material from each of the carrier bags in the containers for further processing.

2. The method according to claim 1, further comprising:

freely choosing the carrier bags to be used in waste transport.

3. The method according to claim 1, further comprising:

causing the handling devices (R1, R2, R3, R4, R5) to transfer each of the carrier bags from the conveyor into a bag ripper,

forming a hole in each of the carrier bags by means of the bag ripper, and

enabling the one waste material or the one recyclable material inside each of the carrier bags to be removed.

4. The method according to claim 1, the method further comprising:

placing a first one of the waste materials or a first one of the recyclable materials in a first one of the carrier bags, and

respectively placing another of the waste materials or another of the recyclable materials in second and third carrier bags which are separate from the first one of the carrier bags.

5. The method according to claim 1, the method further comprising:

forming a hole in each of the carrier bags;

transferring the one waste material or the one recyclable material in each of the carrier bags from the hole formed in each of the carrier bags into the appropriate one of the multiple containers by means of gravity.

6. The method according to claim 5, the waste sorting system comprising:

a feed hopper associated with the each of the handling devices (R1, R2, R3, R4, R5),

the method further comprising;

after each of the carrier bags has been emptied of the one waste material or the one recyclable material in each of the carrier bags, transferring each of the empty carrier bags into the feed hopper for further processing.

7. The method according to claim 1, the method further comprising:

sorting each of the multiple waste materials and the multiple recyclable materials by using a different one of the multiple handling devices (R1, R2, R3, R4, R5).

8. The method according to claim 1, the multiple containers further comprising:

a first one of the containers and a second one of the containers arranged respectively on opposite sides of each of the multiple handling devices (R1, R2, R3, R4, R5),

the method further comprising;

depositing the first one of the waste materials or the first one of the recyclable materials contained in the first container, and

depositing the second one of the waste materials or the second one of the recyclable materials contained in the second container.

9. The method according to claim 8, the method further comprising:

moving each of carrier bags via the conveyor from a first end of the conveyor towards a second end of the conveyor, by an amount limited to a distance between the first end of the conveyor and a point that the RFID identifier of each of the carrier bags is read by the specific one of the sensor devices (S1, S2, S3, S4, S5).

10. The method according to claim 8, the method further comprising:

placing the first one waste material or the first one recyclable material in a first one of the carrier bags,

respectively placing the second one of the waste materials or the second one of the recyclable materials in second and third carrier bags which are separate from the first one of the carrier bags, and

depositing the first one of the waste materials or the first one of the recyclable materials contained in the first carrier bag with one of the RFID identifiers identified by one of the first one of the containers corresponding to one of the multiple handling devices (R1, R2, R3, R4, R5), and

separately depositing the second one of the waste materials or the second one of the recyclable materials contained in the second carrier bag with another one of the RFID identifiers into the second one of the containers corresponding to another of the multiple handling device devices (R1, R2, R3, R4, R5).

11. The method according to claim 1, wherein each of handling devices (R1, R2, R3, R4, R5) is a robot.

12. The method according to claim 1, the waste sorting system comprising:

multiple feed hoppers being equal in number to the number of the multiple handling devices (R1, R2, R3, R4, R5), so that a different one of the multiple feed hoppers is associated with each of the multiple handling devices (R1, R2, R3, R4, R5),

the method further comprising;

transferring the one waste material or the one recyclable material from each of the carrier bags into each of the multiple feed hoppers, after each of the carrier bags has been emptied of the one waste material or the one recyclable material.

13. A waste sorting system for sorting individual carrier bags each of which contains only one of multiple waste materials or only one of multiple recyclable materials, comprising:

closing means for closing or verification of closing of each of the individual carrier bags, a waste type of the one of multiple waste materials or the one of multiple recyclable materials being visually marked on the closing means of each of the individual carrier bags,

an RFID identifier arranged in the closing means of each of the individual carrier bags for identifying the one waste material or the one recyclable material in each of the individual carrier bags,

a conveyor capable of conveying each of the individual carrier bags one after another,

multiple handling devices (R1, R2, R3, R4, R5) arranged one after another along a length of the conveyor, each of the multiple handling devices (R1, R2, R3, R4, R5) including;

multiple sensor devices (S1, S2, S3, S4, S5) capable of reading the RFID identifier of each of the individual carrier bags while the carrier bags are being conveyed on the conveyor, and

multiple containers arranged adjacently to each of the multiple handling devices (R1, R2, R3, R4, R5), and

wherein the conveyor is adapted to convey each the individual carrier bags along the conveyor until a specific one of the sensor devices (S1, S2, S3, S4, S5) is able to read at least part of the RFID identifier on one of the individual carrier bags arranged alongside a route of the conveyor,

upon which, one of the handling devices (R1, R2, R3, R4, R5) is capable of depositing the one waste material or the one recyclable material into an appropriate one of the multiple containers based on the RFID identifier read by the specific one of the sensor devices (S1, S2, S3, S4, S5) associated with the appropriate one of the multiple containers, and

after the one waste material or the one recyclable material from each of the carrier bags has been deposited into the appropriate one of the multiple containers, the one waste material or the one recyclable material is held in the appropriate one of the multiple containers for further processing.

14. The waste sorting system method according to claim 13, wherein the system comprises:

a bag ripper for forming a hole in each of the carrier bags for enabling the one waste material or the one recyclable material inside in each of the carrier bags to escape.

15. The waste sorting system according to claim 13, wherein each of the carrier bags is freely chosen by a user of the system.

16. The waste sorting system according to claim 13, wherein the system is adapted to sort the one waste material or the one recyclable material in each of the carrier bags into different allotments based on information given by the closing means and/or the RFID identifiers.

17. The waste sorting system according to claim 13, wherein the system comprises:

multiple sorting conveyors that are transverse with respect to the conveyor, each of the sorting conveyors are being adapted to receive the one waste material or the one recyclable material contained in each of the carrier bags based on the RFID identified on each of the carrier bags.

18. The waste sorting system according to claim 13, wherein the multiple containers further comprise:

a first one of the containers and a second one of the containers arranged respectively on opposite sides of each of the handling devices (R1, R2, R3, R4, R5),

wherein the system is adapted to;

deposit the first one of the waste materials or the first one of the recyclable materials contained in the first container, and

deposit the second one of the waste materials or the second one of the recyclable materials contained in the second container.

19. The waste sorting system according to claim 18, wherein the system is adapted to move each of the carrier bags via the conveyor from a first end of the conveyor towards a second end of the conveyor, by an amount limited to a distance between the first end of the conveyor and a point that the RFID identifier of each of the carrier bags is read by the specific one of the sensor devices (S1, S2, S3, S4, S5).

20. The waste sorting system according to claim 18, wherein the system is adapted

to place the first one of the waste materials or the first one of the recyclable materials in the first one of the carrier bags,

to respectively place the second one of the waste materials and or the second one of recyclable materials in second and third carrier bags which are separate from the first one of the carrier bags,

to deposit the first one of the waste materials or the first one of the recyclable materials contained in the carrier bag with a first one of the RFID identifiers into a first one of the containers corresponding to one the multiple handling devices (R1, R2, R3, R4, R5), and

to separately deposit the second one of the waste materials or the second one of the recyclable materials contained in the second carrier bag with a second one of the RFID identifiers into the second one of the containers corresponding to another of the multiple handling devices (R1, R2, R3, R4, R5).

21. The waste sorting system according to claim 13, wherein each of the handling devices (R1, R2, R3, R4, R5) further comprises:

gripping means for gripping the carrier bags.

22. The waste sorting system according to claim 13, wherein each of the handling devices (R1, R2, R3, R4, R5) is a robot.

23. The waste sorting system according to claim 13, wherein the system further comprises:

feed hoppers for transferring the carrier bags after each of the carrier bags has been emptied of the one waste material or the one recyclable material.

24. A waste sorting system for sorting individual carrier bags each of which contains only one of multiple waste materials or only one of multiple recyclable materials, comprising:

closing means for closing or verification of closing of each of the individual carrier bags,

an RFID identifier arranged in the closing means of each of the individual carrier bags for identifying the one waste material or the one recyclable material in each of the individual carrier bags,

a conveyor capable of conveying each of the individual carrier bags one after another,

multiple handling devices (R1, R2, R3, R4, R5) arranged one after another along a length of the conveyor, each of the multiple handling devices (R1, R2, R3, R4, R5) including;

multiple sensor devices (S1, S2, S3, S4, S5) capable of reading the RFID identifier of each of the individual carrier bags, while the carrier bags are being conveyed on the conveyor, and

multiple containers arranged adjacently to each of the multiple handling devices (R1, R2, R3, R4, R5),

wherein the multiple containers further comprise;

a first one of the containers and a second one of the containers arranged respectively on opposite sides of each of the multiple handling devices (R1, R2, R3, R4, R5), and

wherein the system is adapted to;

deposit the first one of the waste materials or the first one of the recyclable materials contained in the first container, and

deposit the second one of the waste materials or the second one of the recyclable materials contained in the second container,

wherein the conveyor is adapted to convey each the individual carrier bags along the conveyor until a specific one of the sensor devices (S1, S2, S3, S4, S5) reads a specific one of the RFID identifiers on each of the individual carrier bags being conveyed,

upon which, one of the handling devices (R1, R2, R3, R4, R5) is capable of depositing the one waste material or the one recyclable material into an appropriate one of the multiple containers based on the RFID identifier read by the specific one of the sensor devices (S1, S2, S3, S4 S5) associated with the appropriate one of the multiple containers, and

after the one waste material or the one recyclable material from each of the carrier bags has been deposited into the appropriate one of the multiple containers, the one waste material or the one recyclable material is held in the appropriate one of the multiple containers for further processing.