Method for compacting soil, applications of this method and devices for its implementation

• US 9,121,144 B2
• Filed: 03/23/2011
• Issued: 09/01/2015
• Est. Priority Date: 03/23/2010
• Status: Active Grant

• Current Assignee: SC Medinger R&D
• Original Assignee: SC Medinger R&D
• Inventors: Medinger, Jean-Claude
• Primary Examiner(s): Hutton, Jr., Doug
• Assistant Examiner(s): LAMBE, PATRICK F
• Application Number:
  US13/069,531
• Publication Number:
  US 20110236140A1
• Time in Patent Office: 1,623 Days
• Field of Search: 405/271, 405/174, 405/180, 405/181, 405/182, 405/179, 405/183, 404/121, 404124-129, 299/87.1
• US Class Current: 1/1
• CPC Class Codes: E01B 27/00 Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
• CPC Class Codes: E01C 21/00 Apparatus or processes for surface soil stabilisation for road building or like purposes, e.g. mixing local aggregate with binder recycling in place or on the road involving soil stabilisation E01C23/065 ; stabilising soil under existing surfacing E01C23/10; soil-conditioning or soil-stabilising materials C09K17/00; soil consolidation in general E02D3/12
• CPC Class Codes: E02D 3/026 by rolling with rollers usable only for or specially adapted for soil compaction, e.g. sheepsfoot rollers rollers for soil working in agriculture A01B29/00; rollers for road paving, such rollers usable also for compacting soil E01C19/23
• CPC Class Codes: E02F 5/027 with coulters, ploughs, scraper plates, or the like E02F5/102, E02F5/103, E02F5/106 take precedence
• CPC Class Codes: E02F 5/103 with oscillating or vibrating digging tools
• CPC Class Codes: E02F 9/2816 Mountings therefor

Abstract

Methods of compacting soil, and devices for carrying out the methods are provided in which an underground compacting device is inserted into the soil at a predetermined depth under which the compaction by the upper level of the soil becomes ineffective.

Claims

1. A soil compacting device, comprising:

a frame supporting a heel having a convex surface, from a front to a rear of the device in an advance direction of the device, with a convexity toward soil depth in a working position of the device, the frame including a vertical post,

wherein a front wedge-shaped tool is on a front part of the heel, an edge of the wedge-shaped tool forming a leading edge provided at the front of the frame and parallel to a surface of soil, the leading edge having the same width as the heel, the front wedge-shaped tool being disposed closer to the vertical post of the frame than the convex surface of the heel such that a part or the entire convex surface of the heel is configured to be disposed below the surface generated by the leading edge when the tool is advanced parallel to the soil, the heel compacting the soil as the device is advanced,

the soil compacting device is configured to compact the soil through forward advancement of the device parallel to the soil, and

the heel is formed with a smooth surface.

2. The device according to claim 1, wherein the wedge-shaped tool is a wedge-shaped tooth whose leading edge is facing forward in order to remove upper layers of the soil, said tooth being attached on the frame by an intermediate part acting as a common support for the tooth and for a blade which is also attached at the rear of the tooth and has a curved shape whose concavity is directed toward the vertical post, whose front is at a bottom level of the removed soil and whose lowest portion is at a desired level of compaction for a single pass of the device.

3. The device according to claim 2, wherein the blade acts itself as a spring or is attached at a front end thereof by a transverse joint and is maintained compressed by a spring.

4. The device according to claim 2, wherein said device is attached to an end of two arms rotatable on a horizontal axis perpendicular to the longitudinal axis of said device,

the device further comprising means to rotate the arms so as to maintain said device under the level of a ballast of a railway track, and means for tensioning said blade.

5. The device according to claim 1, wherein the wedge-shaped tool is a wedge-shaped tooth whose leading edge is facing forward in order to remove the upper layers of the soil and whose bottom portion is tilted downward with respect to the vertical post to perform a first compaction at an intermediate level, said tooth being attached to a frame by an intermediate part which also supports, at the rear of the tooth, a compacting roller for performing a second compaction to obtain the desired level, said roller being smooth or ridged, or supporting sheep'"'"'s foot rollers.

6. The device according to claim 1, wherein the device comprises a single wear blade tilted from front to rear to remove the upper layers of the soil, said blade being attached on a frame by means of an intermediate part acting as a common support for the blade and a set of rollers attached to a second intermediate part which in turn is attached to the first part, these rollers being disposed substantially next to each other, parallel to the soil surface and perpendicular to the direction of motion of the device, the first roller of these rollers being further located slightly below the tip of the wear blade in relation to the vertical post, and other rollers being slightly shifted in depth so that the last is at the desired level for the depth of compaction (h).

7. The device according to claim 1, further comprising an intermediate part provided with a known support, which includes a longitudinal hole for receiving soil decompacting tools,

wherein a flat part is added on a lower portion of said support, said flat part being attached on a lower end of said support, the front end of the lower portion of the flat part being provided with a first vertical fin with a hole at the front, a rear end of the lower portion of the flat part being provided with three holes spaced in a height direction, the support/flat part assembly forming said intermediate part, and

wherein the device further comprises a compacting part provided with a blade having a curved shape whose concavity is directed upward, said blade reproducing a curve of settlement under a repeated effect of the passages of a compactor acting from the surface, said blade comprising a second vertical fin attached on the upper portion of the blade, the front of the second vertical fin being provided with a hole and, at the rear of the second vertical fin being provided with three holes spaced in the direction of the height, the two fins being positioned against one another by aligning the two front holes and by pushing into the two front holes fastening means which allow rotation of the second vertical fin on the surface of the first vertical fin, the rear holes on each of these fins being spaced so that when the second vertical fin is rotated on the first vertical fin, only one of the rear holes of the second vertical fin corresponds to only one rear hole of the first vertical fin, to obtain three positions of the fins relative to each other and thus three different eccentricities for said blade.

8. The device according to claim 1, comprising a tractor vehicle used to drive a rigid frame provided with means to maintain at a specified and adjustable depth (H) under the soil level, a plurality of the wedge-shaped tools.

9. The device according to claim 8, further comprising:

means to communicate a vibrating movement to said frame; and

an elastic fastener to uncouple the frame from the tractor vehicle regarding vibrations.

10. The device according to claim 1, comprising a rotor having at least one star provided with a set of spokes, wherein the wedge-shaped tool is attached to the end of at least one of said spokes, said rotor being rotated and being disposed under a protective hood, the whole assembly being driven in a translation movement which is horizontal and perpendicular to the axis of the rotor to compact a land strip with a width inferior to the width of the hood.

11. The device according to claim 10, wherein the direction of rotation of the rotor is the same as the direction of motion of the whole assembly.

12. The device according to claim 10, wherein the rotor/hood assembly is attached to a carrier vehicle at the front, at the middle or at the rear of said vehicle.

13. The device according to claim 12, wherein said carrier vehicle is a stabilizer comprising a rotor provided with stars, at least one of the stars being provided with the wedge-shaped tool, and wherein said star has at least one thick tooth which wears at the same rate as said wedge-shaped tool.

14. The device according to claim 1, wherein the device comprises at least two wedge-shaped tools, said blades of these two wedge-shaped tools being transversely distributed between ribs and between side faces, on one or more rows at the same depth or at different depths, to form a rigid frame to compact in a single pass a thick layer to form a compacted base rock at a desired density.

15. The device according to claim 14, wherein said blades are spaced in a height direction to obtain a compacted layer having a height is greater than a height that can be achieved with a single pass.

16. The device according to claim 14, further comprising, before said blades, a small diameter shaft provided with easily exchangeable picks, to form a small milling tool allowing separation of the soil from a ballast before said blades in order to facilitate adjustment and compaction of said layer, driving of the rotor being affected by a motor reducer located within said side faces forming said rigid frame.

17. The device according to claim 14, wherein, for the treatment of soils under the ballast of railway tracks, the device further comprises:

means for an initial grading of at least one trench to engage an engine of a milling tool;

means to ensure levelling of a hydraulic binder;

means for mixing said binder with said soil; and

a plurality of wedge-shaped tools to carry out the compacting of this mixture into a thick layer.

18. The device according to claim 17, wherein the mixing means comprises a large diameter milling tool having a horizontal axis perpendicular to a direction of motion of a railcar and on which are attached members such as teeth, which allows the mixing of the soil subjected to treatment with said hydraulic binder.

19. The device according to claim 18, further comprising:

probes;

means for processing signals from the probes; and

means for adjusting the depth of the compacting tool based on results of the signal processing.

20. A soil compacting device, comprising:

a frame supporting a heel having a convex surface, from a front to a rear of the device in an advance direction of the device, with a convexity toward soil depth in a working position of the device, the frame including a vertical post, a front wedge-shaped tool being on a front part of the heel, an edge of the wedge-shaped tool forming a leading edge provided at the front of the frame and parallel to a surface of soil, the leading edge having the same width as the heel, the front wedge-shaped tool being disposed closer to the vertical post of the frame than the convex surface of the heel such that a part or the entire convex surface of the heel is configured to be disposed below the surface generated by the leading edge when the tool is advanced parallel to the soil, the heel compacting the soil as the device is advanced;

an intermediate part provided with a known support, which includes a longitudinal hole configured to receive soil decompacting tools, a flat part being disposed on a lower portion of said support, said flat part being attached on a lower end of said support, the front end of the lower portion of the flat part being provided with a first vertical fin with a hole at the front, a rear end of the lower portion of the flat part being provided with three holes spaced in a height direction, the support/flat part assembly forming said intermediate part; and

a compacting part provided with a blade having a curved shape whose concavity is directed upward, said blade reproducing a curve of settlement under a repeated effect of the passages of a compactor acting from the surface, said blade comprising a second vertical fin attached on the upper portion of the blade, the front of the second vertical fin being provided with a hole and, at the rear of the second vertical fin being provided with three holes spaced in the direction of the height, the two fins being positioned against one another by aligning the two front holes and by pushing into the two front holes fastening means which allow rotation of the second vertical fin on the surface of the first vertical fin, the rear holes on each of these fins being spaced so that when the second vertical fin is rotated on the first vertical fin, only one of the rear holes of the second vertical fin corresponds to only one rear hole of the first vertical fin, to obtain three positions of the fins relative to each other and thus three different eccentricities for said blade,

wherein the soil compacting device is configured to compact the soil through forward advancement of the device parallel to the soil.