Engine starter with improved fixing structure of auxiliary electromagnetic switch

• US 9,121,382 B2
• Filed: 02/10/2011
• Issued: 09/01/2015
• Est. Priority Date: 02/18/2010
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Yamada, Kazuo
• Primary Examiner(s): Ramirez, Julio Gonzalez
• Application Number:
  US13/024,755
• Publication Number:
  US 20110198862A1
• Time in Patent Office: 1,664 Days
• Field of Search: 290/38.R, 290/38.A, 290/38.C, 290/37.R, 290/33, 74/6, 74/7.B, 310/68.R, 335/131, 335/126, 123/185.5, 123/179.25
• US Class Current: 1/1
• CPC Class Codes: F02N 11/087 Details of the switching means in starting circuits, e.g. relays or electronic switches
• CPC Class Codes: F02N 15/006 Assembling or mounting of starting devices
• CPC Class Codes: F02N 2250/02 Battery voltage drop at start, e.g. drops causing ECU reset

Abstract

Disclosed is a starter for starting an engine. The starter includes a starter main body, a main electromagnetic switch, and an auxiliary electromagnetic switch. The starter main body includes a motor that generates torque upon being supplied with electric power. The main electromagnetic switch is provided for selectively opening and closing an electric circuit for supplying electric power from a battery to the motor. The auxiliary electromagnetic switch is provided for selectively switching the electric circuit between a high-resistance path and a low-resistance path. The starter is characterized in that the auxiliary electromagnetic switch is fixed to a fixture, and the fixture is fixed to only one of the starter main body and the main electromagnetic switch.

Claims

1. A starter for starting an engine, the starter comprising:

a starter main body including a motor that includes a hollow cylindrical yoke and that generates torque upon being supplied with electric power;

a main electromagnetic switch configured to selectively open and close an electric circuit that supplies the electric power from a battery to the motor;

an auxiliary electromagnetic switch configured to selectively switch the electric circuit between a high-resistance path and a low-resistance path, the electric power being supplied from the battery to the motor through a resistor along the high-resistance path, and the electric power being supplied from the battery to the motor by bypassing the resistor along the low-resistance path; and

a fixture to which the auxiliary electromagnetic switch is fixed, the fixture being fixed to only one of the starter main body and the main electromagnetic switch, wherein;

the fixture is configured as a fixing band that includes a band portion and a seat portion, the band portion having the shape of an incomplete hollow cylinder with an opposite pair of circumferential ends, the seat portion having (i) a pair of side walls that protrude radially outward respectively from the circumferential ends of the band portion and (ii) an end wall that extends to connect radially outer ends of the side walls,

the band portion of the fixing band surrounds a radially outer surface of the yoke of the motor and is fixed to the radially outer surface,

the auxiliary electromagnetic switch is fixed to an outer surface of the end wall of the seat portion of the fixing band,

the band portion has an inside diameter greater than the outside diameter of the yoke of the motor and at least one tapped hole formed through a circumferential wall of the band portion, and

the band portion is fixed to the radially outer surface of the yoke of the motor by a bolt tightened into the at least one tapped hole of the band portion to press the bolt against the radially outer surface of the yoke.

2. The starter as set forth in claim 1, wherein the at least one tapped hole is formed by burring.

3. The starter as set forth in claim 1, wherein:

the auxiliary electromagnetic switch includes a cylindrical cup-shaped yoke and a pair of brackets,

each of the brackets is bent to have first and second portions, the first portion extending along and being joined to a radially outer surface of the yoke of the auxiliary electromagnetic switch, the second portion protruding from the radially outer surface of the yoke to constitute a supporting foot, and

each of the supporting feet of the brackets is disposed on the outer surface of the end wall of the seat portion of the fixing band and fixed to the outer surface by a bolt-nut engagement.

4. The starter as set forth in claim 1, wherein:

the seat portion of the fixing band has a pair of slits that are formed through the end wall of the seat portion to extend parallel to each other with a predetermined distance therebetween,

the auxiliary electromagnetic switch includes a cylindrical cup-shaped yoke and a pair of brackets, each of the brackets being bent to have first and second portions, the first portion extending along and being joined to a radially outer surface of the yoke of the auxiliary electromagnetic switch, the second portion protruding from the radially outer surface of the yoke to constitute a supporting foot,

the supporting feet of the brackets extend parallel to each other with a predetermined distance therebetween, the predetermined distance between the supporting feet being substantially equal to that between the slits formed in the seat portion of the fixing band,

each of the supporting feet of the brackets has a recess that is formed in an end surface of the supporting foot with a depth direction coinciding with an axial direction of the auxiliary electromagnetic switch, the recess having a width substantially equal to a thickness of the end wall of the seat portion of the fixing band,

each of the supporting feet of the brackets is disposed to extend through a corresponding one of the slits formed through the end wall of the seat portion of the fixing band, and

the end wall of the seat portion of the fixing band is press-fitted in each of the recesses formed in the supporting feet of the brackets.

5. The starter as set forth in claim 4, wherein for each of the supporting feet of the brackets, a protruding part of the supporting foot, which protrudes inside the end wall of the seat portion of the fixing band, is in pressed contact with the radially outer surface of the yoke of the motor.

6. A starter for starting an engine, the starter comprising:

a starter main body including a motor that generates torque upon being supplied with electric power;

a main electromagnetic switch that includes a cylindrical cup-shaped yoke and that is configured to selectively open and close an electric circuit that supplies the electric power from a battery to the motor;

an auxiliary electromagnetic switch configured to selectively switch the electric circuit between a high-resistance path and a low-resistance path, the electric power being supplied from the battery to the motor through a resistor along the high-resistance path, and the electric power being supplied from the battery to the motor by bypassing the resistor along the low-resistance path; and

a fixture to which the auxiliary electromagnetic switch is fixed, the fixture being fixed to only one of the starter main body and the main electromagnetic switch, wherein;

the fixture is configured as a fixing band that includes a band portion and a seat portion, the band portion having the shape of an incomplete hollow cylinder with an opposite pair of circumferential ends, the seat portion having (i) a pair of side walls that protrude radially outward respectively from the circumferential ends of the band portion and (ii) an end wall that extends to connect radially outer ends of the side walls,

the band portion of the fixing band surrounds a radially outer surface of the yoke of the main electromagnetic switch and is fixed to the radially outer surface, the auxiliary electromagnetic switch is fixed to an outer surface of the end wall of the seat portion of the fixing band,

the band portion has an inside diameter greater than the outside diameter of the yoke of the main electromagnetic switch and at least one tapped hole formed through a circumferential wall of the band portion, and

the band portion is fixed to the radially outer surface of the yoke of the main electromagnetic switch by a bolt tightened into the at least one tapped hole of the band portion to press the bolt against the radially outer surface of the yoke.

7. The starter as set forth in claim 6, wherein the at least one tapped hole is formed by burring.

8. The starter as set forth in claim 6, wherein:

the auxiliary electromagnetic switch includes a cylindrical cup-shaped yoke and a pair of brackets,

each of the brackets is bent to have first and second portions, the first portion extending along and being joined to a radially outer surface of the yoke of the auxiliary electromagnetic switch, the second portion protruding from the radially outer surface of the yoke to constitute a supporting foot, and

each of the supporting feet of the brackets is disposed on the outer surface of the end wall of the seat portion of the fixing band and fixed to the outer surface by a bolt-nut engagement.

9. The starter as set forth in claim 6, wherein:

the seat portion of the fixing band has a pair of slits that are formed through the end wall of the seat portion to extend parallel to each other with a predetermined distance therebetween,

the auxiliary electromagnetic switch includes a cylindrical cup-shaped yoke and a pair of brackets, each of the brackets being bent to have first and second portions, the first portion extending along and being joined to a radially outer surface of the yoke of the auxiliary electromagnetic switch, the second portion protruding from the radially outer surface of the yoke to constitute a supporting foot,

the supporting feet of the brackets extend parallel to each other with a predetermined distance therebetween, the predetermined distance between the supporting feet being substantially equal to that between the slits formed in the seat portion of the fixing band,

each of the supporting feet of the brackets has a recess that is formed in an end surface of the supporting foot with a depth direction coinciding with an axial direction of the auxiliary electromagnetic switch, the recess having a width substantially equal to a thickness of the end wall of the seat portion of the fixing band,

each of the supporting feet of the brackets is disposed to extend through a corresponding one of the slits formed through the end wall of the seat portion of the fixing band, and

the end wall of the seat portion of the fixing band is press-fitted in each of the recesses formed in the supporting feet of the brackets.

10. The starter as set forth in claim 9, wherein for each of the supporting feet of the brackets, a protruding part of the supporting foot, which protrudes inside the end wall of the seat portion of the fixing band, is in pressed contact with the radially outer surface of the yoke of the main electromagnetic switch.

11. A starter for starting an engine, the starter comprising:

a starter main body including a motor that generates torque upon being supplied with electric power;

a main electromagnetic switch configured to selectively open and close an electric circuit that supplies the electric power from a battery to the motor;

an auxiliary electromagnetic switch configured to selectively switch the electric circuit between a high-resistance path and a low-resistance path, the electric power being supplied from the battery to the motor through a resistor along the high-resistance path, and the electric power being supplied from the battery to the motor by bypassing the resistor along the low-resistance path; and

a fixture to which the auxiliary electromagnetic switch is fixed, the fixture being fixed to only the starter main body, wherein;

the fixture is configured as a mount that (i) is integrally formed with one of the starter main body and the main electromagnetic switch and (ii) has a mounting surface that is parallel to a line that is perpendicular to an axial direction of the starter, a normal of the mounting surface being parallel to the axial direction of the starter,

the auxiliary electromagnetic switch includes a cylindrical cup-shaped yoke and a bracket that is joined to the outer surface of an end wall of the yoke, and

the bracket is disposed on and fixed to the mounting surface of the mount.

12. The starter as set forth in claim 11, wherein the starter main body includes a housing, and the mount is integrally formed with the housing.

13. The starter as set forth in claim 11, wherein the motor includes a hollow cylindrical yoke and an end frame that closes an open end of the yoke, and

the mount is integrally formed with the end frame.

14. A starter for starting an engine, the starter comprising:

a starter main body including a motor that generates torque upon being supplied with electric power;

a main electromagnetic switch configured to selectively open and close an electric circuit that supplies the electric power from a battery to the motor;

an auxiliary electromagnetic switch configured to selectively switch the electric circuit between a high-resistance path and a low-resistance path, the electric power being supplied from the battery to the motor through a resistor along the high-resistance path, and the electric power being supplied from the battery to the motor by bypassing the resistor along the low-resistance path; and

a fixture to which the auxiliary electromagnetic switch is fixed, the fixture being fixed to only one of the starter main body and the main electromagnetic switch, wherein;

the fixture is configured as a mount that (i) is integrally formed with one of the starter main body and the main electromagnetic switch and (ii) has a mounting surface perpendicular to an axial direction of the starter,

the auxiliary electromagnetic switch includes a cylindrical cup-shaped yoke and a bracket that is joined to the outer surface of an end wall of the yoke,

the bracket is disposed on and fixed to the mounting surface of the mount,

the main electromagnetic switch and the auxiliary electromagnetic switch are mechanically and electrically connected by a connecting member that is separate from the fixture, and

the auxiliary electromagnetic switch is between the mount of the fixture and the connecting member.