Method and system for operating a machine from the field of automation engineering

• US 9,122,269 B2
• Filed: 11/09/2011
• Issued: 09/01/2015
• Est. Priority Date: 11/10/2010
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Wolf, Edgar
• Primary Examiner(s): Fennema, Robert
• Assistant Examiner(s): STEWART, FENYANG A
• Application Number:
  US13/292,551
• Publication Number:
  US 20120290108A1
• Time in Patent Office: 1,392 Days
• Field of Search: 700/17, 700/83, 700/197, 700/200, 703/14, 709/203, 717/109
• US Class Current: 1/1
• CPC Class Codes: G05B 17/02 electric
• CPC Class Codes: G05B 19/4069 Simulating machining process on screen G05B19/4068 takes precedence
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 19/41885 characterised by modeling, simulation of the manufacturing system
• CPC Class Codes: G05B 2219/32038 Client can develop programs, parts on remote server located by manufacturer
• CPC Class Codes: G05B 2219/35311 Remote simulation of machining program
• CPC Class Codes: G05B 2219/40167 Switch between simulated display of remote site, and actual display
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

In a method and system for operating a machine from the field of automation engineering, operating inputs entered at an operating unit of the machine and an identification code are transmitted via a data network to communication server software running on an external computing device. The communication server software determines MMI (machine-machine-interface) application software associated with the machine and with the operating inputs and transfers the operating inputs to the MMI application software, which in turn determines visualization data on the basis of the operating inputs. The visualization data specify a graphical output image to be represented on a display screen and are transferred to the machine via the communication server software and the data network for display. The performance characteristics of the machine can thereby be enhanced, without increasing demands on the hardware.

Claims

1. A method for operating a machine from the field of automation engineering, comprising the steps of:

determining whether an MMI (Machine-Machine-Interface) core software arranged in a control device of the machine needs to be supplemented based on a given operation;

in an event that the MMI core software needs to be supplemented, transmitting operating inputs and an identification code entered at an operating unit and a computing unit of the control device for controlling drives of the machine via a data network to communication server software running on an external computing device, wherein the external computing device is not part of the machine and is located remote from the machine and said operating unit having a screen;

based on the identification code which includes an internationally unique allocated serial number of a control device of the machine and a code specifying an MMI (Machine-Machine-Interface) application software for which the operating inputs and data are intended and cannot be set up or manipulated by the operator, determining with the communication server software MMI application software associated with the machine and with the operating inputs;

adapting the MMI core software and a client software by modifying parameters, and thus, alerting that the MMI application software is now available for a desired operation;

with the communication server software, transmitting the operating inputs to the determined MMI application software running on the external computing device or on an additional external computing device;

determining with the MMI application software visualization data on the basis of the operating inputs, with the visualization data specifying a graphical output image to be represented on the screen and a manner in which the graphical output image is presented to an operator of the machine, such that operating functionalities of the machine can be extended as desired without increasing a demand for computing time and/or storage space required by the computing unit to perform the operating functionalities of the machine;

transmitting the visualization data to the machine via the communication server software and the data network; and

representing the graphical output image on the screen based on the visualization data.

2. The method of claim 1, further comprising the step of transmitting the operating inputs and the identification code, by means of client software running on the machine, via the data network to the communication server software running on the external computing device or on an additional external computing device.

3. The method of claim 1, further comprising the step of

transmitting the visualization data by means of the communication software via the data network to the machine,

determining with client software running on the machine the graphical output image on the screen based on the visualization data, and

rendering the graphical output image on the screen.

4. The method of claim 1, wherein the MMI application software is used for at least one of:

simulating production sequences of the machine,

changing part programs,

diagnosing the machine, and

monitoring the machine.

5. The method of claim 1, wherein the machine is implemented as a machine tool, a production machine or a robot, or a combination thereof.

6. A system for operating a machine through controlling drives in the field of automation engineering, said system comprising:

an operating unit having a display screen;

an external computing device running communication server software, wherein the external computing device is not part of the machine and is located remote from the machine; and

a control device associated with the machine and configured to transmit operating inputs entered at the operating unit and an identification code via a data network to the communication server software running on the external computing device, said control device being connected to the controlling drives and allowing operations of the machine using an embedded MMI (Machine-Machine-Interface) core software and/or external software including a communication server software and an MMI application software,

wherein the communication server software is configured to

determine whether an MMI (Machine-Machine-Interface) arranged in a control device of the machine needs to be supplemented based on a given operation,

wherein, in an event that the MMI core software needs to be supplemented, the communication server software is configured to

transmit operating inputs and an identification code entered at an operating unit, and a computing unit of the control device for controlling drives of the machine via a data network to communication server software running on an external computing software, said operating unit having a screen;

determine, based on the identification code which includes an internationally unique allocated serial number of a control device of the machine and a code specifying an MMI (Machine-Machine-Interface) for which the operating inputs and data are intended and cannot be set up or manipulated by the operator, with the communication server software, software MMI application software associated with the machine and with the operating inputs;

adapt the MMI core software and a client software by modifying parameters;

transmit an alert that the MMI application software is now available for a desired operation;

transmit, with the communication server software, the operating inputs to the determined MMI application software running on the external computing device or on an additional external computing device;

determine, with the MMI application software, visualization data on the basis of the operating inputs;

specify, with the visualization data, a graphical output image to be represented on the screen and a manner in which the graphical output image is presented to an operator of the machine, such that the operating functionalities of the machine can be extended as desired without increasing a demand for computing time and/or storage space required by the computing unit to perform the operating functionalities of the machine;

transmit the visualization data to the machine via the communication server software and the data network; and

represent the graphical output image on the screen based on the visualization data.

7. The system of claim 6, wherein the control device is connected to controlling drives of a machine from the field of automation engineering, and the control device further comprises:

an operating unit having a display screen, an input device and a computing unit, wherein the computing unit is configured to;

generate control variables for controlling drives of the machine;

transmit an identification and operating inputs entered at the operating unit, via a data network, to an external computing device or to an additional external computing device that is not part of the machine and is located remote from the machine;

receive from the external computing device or the additional external computing device, via the data network, visualization data determined by MMI application software based on the operating inputs, wherein the visualization data specifies a graphical output image to be represented on the display screen, and specifies a manner in which the graphical output image is presented to an operator of the machine;

determine, with MMI core software comprising rudimentary functions, the graphical output image based on the visualization data;

wherein the control device is configured to represent the graphical output image on the display screen based on the visualization data.