Image-based inventory control system

• US 9,122,999 B2
• Filed: 01/14/2013
• Issued: 09/01/2015
• Est. Priority Date: 08/08/2008
• Status: Active Grant

• Current Assignee: Snap-On Incorporated
• Original Assignee: Snap-On Incorporated
• Inventors: Jackson, David A., Rogers, Steven W., Bryan, Eric
• Primary Examiner(s): Haupt, Kristy A
• Application Number:
  US13/741,207
• Publication Number:
  US 20130232039A1
• Time in Patent Office: 960 Days
• Field of Search: 235/385, 235/454, 700/214, 382/103, 348/143
• US Class Current: 1/1
• CPC Class Codes: B25H 3/00 Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments containers or packages with special means for dispensing contents B65D83/00; nail dispensers B25C3/00
• CPC Class Codes: B25H 3/028 by sliding extraction from within a common frame
• CPC Class Codes: G06Q 10/00 Administration; Management
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: G06T 2207/10004 Still image; Photographic image
• CPC Class Codes: G06T 2207/20224 Image subtraction
• CPC Class Codes: G06T 2207/30108 Industrial image inspection
• CPC Class Codes: G06T 7/0008 checking presence/absence
• CPC Class Codes: H04N 23/80 Camera processing pipelines; Components thereof
• CPC Class Codes: H04N 23/90 Arrangement of cameras or camera modules, e.g. multiple cameras in TV studios or sports stadiums

Abstract

Inventory control systems for monitoring the removal and replacement of objects are described. An exemplary system includes at least one storage drawer, each storage drawer includes at least one storage location for storing objects, and configured to move in a first direction allowing increasing access to storage locations of the drawer, and a second direction allowing decreasing access to storage locations of the drawer. An image sensing device is provided to form at least one first image of the storage locations when a respective storage drawer moves in the second direction. The system includes a data processor configured to receive information representing images of the storage locations generated by the image sensing device, and determine an inventory condition of the objects stored in the respective storage drawer according to the at least one first image.

Claims

1. An inventory control system for monitoring the removal and replacement of objects, the system comprising:

a plurality of storage drawers or shelves, each storage drawer or shelf including at least one storage location for storing objects;

a door controlling access to the plurality of storage drawers or shelves, such that a user has access to the storage locations of the drawers or shelves only when the door is open;

at least one image sensing device configured to form at least one first image of the storage locations of each of the plurality of storage drawers or shelves in response to detecting a closing of the door; and

a data processor configured to;

receive information representing the at least one first image of the at least one storage location of each of the plurality of storage drawers or shelves, and

determine an inventory condition of the objects stored in each respective storage drawer or shelf according to the at least one first image.

2. The inventory control system of claim 1, wherein:

the at least one image sensing device is further configured to form at least one second image of the storage locations of each of the plurality of storage drawers or shelves in response to detecting an opening of the door; and

the data processor is further configured to receive information representing the at least one second image of the at least one storage location of each of the plurality of storage drawers or shelves, and determine a change in inventory condition of the objects stored in each respective storage drawer or shelf according to a difference between the at least one second image and the at least one first image.

3. The inventory control system of claim 1, further comprising:

an access control device for authenticating a user accessing the storage drawers or shelves,

wherein the at least one image sensing device is further configured to form at least one second image of the storage locations of each of the plurality of storage drawers or shelves in response to the access control device receiving authentication information from a user.

4. The inventory control system of claim 1, further comprising:

an access control device for authenticating a user accessing the storage drawers or shelves,

wherein the at least one image sensing device is configured to form the at least one first image of the storage locations of each of the plurality of storage drawers or shelves in response to detecting a closing of the door and at least one of a locking of the door and a user signing out of the access control device.

5. The inventory control system of claim 1, wherein the data processor is configured to determine a change in inventory condition of the objects stored in each respective storage drawer or shelf according to a difference between the at least one first image and a baseline image for the respective storage drawer or shelf.

6. The inventory control system of claim 5, wherein the data processor is configured to determine a change in inventory condition of the objects stored in each respective storage drawer or shelf according to the determined inventory condition of the objects stored in each respective storage drawer or shelf and information on which storage locations were previously occupied by their corresponding pre-designated objects.

7. The inventory control system of claim 1, further comprising:

a data transceiver configured to enable communication across a network with a server,

wherein the data transceiver uploads to the server the determined inventory condition of the objects stored in each respective storage drawer or shelf.

8. The inventory control system of claim 1, wherein the at least one image sensing device comprises a moving camera configured to move over a drawer or shelf to capture image slices and stitch the images slices together to create a full drawer or shelf image.

9. The inventory control system of claim 1, wherein the at least one image sensing device comprises a camera and a moving mirror configured to move over a drawer or shelf to redirect a camera view towards different portions of the drawer or shelf.

10. The inventory control system of claim 1, wherein the at least one image sensing device comprises a moving camera configured to move to each of the plurality of storage drawers or shelves to form first images of each of the plurality of storage drawers or shelves.

11. The inventory control system of claim 1, wherein the at least one image sensing device comprises a camera and a plurality of moving mirrors, wherein each of the plurality of moving mirrors is associated with a respective drawer or shelf of the plurality of drawers or shelves and is configured to redirect a camera view towards different portions of the respective drawer or shelf.

12. The inventory control system of claim 1, wherein:

the plurality of storage drawers or shelves comprises at least one storage drawer, and

the data processor is configured to identify an area of the storage drawer to which the user has not gained access, and determine an inventory condition of the area of the storage drawer to which the user has not gained access to remain unchanged from a previous access.

13. The inventory control system of claim 12, wherein the data processor identifies the area of the storage drawer to which the user has not gained access in response to detecting that the storage drawer has only been partially opened.