Implantable energy storage device including a connection post to connect multiple electrodes

• US 9,123,470 B2
• Filed: 12/15/2010
• Issued: 09/01/2015
• Est. Priority Date: 12/18/2009
• Status: Active Grant

• Current Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Original Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Inventors: Sherwood, Gregory J., Root, Michael J., Stemen, Eric
• Primary Examiner(s): Koharski, Christopher D
• Assistant Examiner(s): KIMBALL, JEREMIAH T
• Application Number:
  US12/968,536
• Publication Number:
  US 20110152959A1
• Time in Patent Office: 1,721 Days
• Field of Search: 607/5, 361/508, 361/517, 361/520
• US Class Current: 1/1
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/375 Constructional arrangements, e.g. casings
• CPC Class Codes: A61N 1/37512 Pacemakers
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: A61N 1/3758 Packaging of the components within the casing
• CPC Class Codes: A61N 1/378 Electrical supply
• CPC Class Codes: A61N 1/3782 producing a voltage above the power source level
• CPC Class Codes: H01G 9/008 Terminals
• CPC Class Codes: H01G 9/035 Liquid electrolytes, e.g. impregnating materials H01G11/54 takes precedence
• CPC Class Codes: H01G 9/04 Electrodes or formation of dielectric layers thereon
• CPC Class Codes: H01G 9/052 Sintered electrodes
• CPC Class Codes: H01G 9/06 Mounting in containers
• CPC Class Codes: H01G 9/08 Housing; Encapsulation
• CPC Class Codes: H01G 9/10 Sealing, e.g. of lead-in wires

Abstract

An example includes a capacitor case sealed to retain electrolyte, at least one anode disposed in the capacitor case, the at least one anode comprising a sintered portion disposed on a substrate, an anode conductor coupled to the substrate in electrical communication with the sintered portion, the anode conductor sealingly extending through the capacitor case to an anode terminal disposed on the exterior of the capacitor case with the anode terminal in electrical communication with the sintered portion, a second electrode disposed in the capacitor case, a separator disposed between the second electrode and the anode and a second electrode terminal disposed on an exterior of the capacitor case and in electrical communication with the second electrode, with the anode terminal and the second electrode terminal electrically isolated from one another.

Claims

1. An apparatus, comprising:

a capacitor case sealed to retain electrolyte;

a first electrode disposed in the capacitor case, the first electrode comprising a substrate with a sintered portion on a side of the substrate, the sintered portion bordering a connection portion on the side of the substrate, the connection portion substantially free of sintering;

a connection post connected to the substrate at the connection portion, wherein the connection post comprises an elongate post that is pierced through the connection portion;

a first electrode terminal disposed on an exterior of the capacitor case in electrical communication with the connection post and the first electrode;

a second electrode disposed in the capacitor case;

a separator disposed between the second electrode and a first electrode; and

a second electrode terminal disposed on an exterior of the capacitor case and in electrical communication with the second electrode, with the first electrode terminal and the second electrode terminal electrically isolated from one another;

wherein the case includes a dish portion and lid portion, with the connection post fixed to the dish portion and extending out of an interior of the dish portion, wherein the connection post is capped with an electrically insulative cap.

2. The apparatus of claim 1, wherein the sintered portion surrounds the connection portion.

3. The apparatus of claim 1, wherein the first electrode comprises a sheet with a main body comprising the sintered portion, and a connection member extending away from the main body comprising the connection portion.

4. The apparatus of claim 1, wherein the connection post is pierced through the substrate.

5. The apparatus of claim 4, wherein the second electrode is sandwiched by a first separator and a second separator, and the second electrode and first separator and second separator are sandwiched by the first electrode and a third electrode that includes a second substrate portion, with the substrate and the second substrate portion sandwiched together.

6. The apparatus of claim 1, wherein a connection portion is disposed at least partially in a slot of the connection post.

7. The apparatus of claim 1, wherein the first electrode is aligned to the case via the connection post.

8. The apparatus of claim 1, wherein the first electrode has a perimeter shape to be disposed in the case with the case to restrict rotation of the first electrode around the connection post.

9. The apparatus of claim 1, wherein the connection post extends through the lid.

10. The apparatus of claim 9, wherein the connection post is welded to the lid.

11. A system, comprising:

a hermetically sealed device housing;

a battery disposed in the hermetically sealed device housing;

a capacitor disposed in the hermetically sealed device housing, the capacitor comprising;

a capacitor case sealed to retain electrolyte;

a first electrode disposed in the capacitor case, the first electrode comprising a substrate with a sintered portion on a side of the substrate, the sintered portion bordering a connection portion on the side of the substrate, the connection portion substantially free of sintering;

a connection post connected to the substrate at the connection portion, wherein the connection post comprises an elongate post that is pierced through the connection portion;

a first electrode terminal disposed on an exterior of the capacitor case in electrical communication with the connection post and the first electrode;

a second electrode disposed in the capacitor case;

a separator disposed between the second electrode and a first electrode; and

a second electrode terminal disposed on an exterior of the capacitor case and in electrical communication with the second electrode, with the first electrode terminal and the second electrode terminal electrically isolated from one another;

wherein the case includes a dish portion and lid portion, with the connection post fixed to the dish portion and extending out of an interior of the dish portion, wherein the connection post is capped with an electrically insulative cap; and

an electronic cardiac rhythm management circuit coupled to the battery and the capacitor and adapted to charge the capacitor with the battery and to discharge the capacitor to provide a therapeutic defibrillation pulse.

12. The system of claim 11, wherein the electronic cardiac rhythm management circuit comprises a defibrillator circuit.

13. The system of claim 12, wherein the first electrode is an anode, and the second electrode is a cathode, and the defibrillator circuit is to entirely discharge the anode and the cathode to provide a single therapeutically effective defibrillator pulse.

14. The system of claim 13, wherein the anode and the cathode are sized to deliver a defibrillation pulse of approximately 50 joules.

15. The system of claim 13, wherein the anode and the cathode are sized and packaged to deliver a defibrillation pulse of approximately 50 joules.

16. A method of constructing a capacitor, comprising:

forming a first electrode by sintering a material onto a portion of a side of a substrate, the material bordering a connection portion on the side, the connection portion substantially free of the material;

stacking the first electrode onto an connection post by connecting the substrate at the connection portion with an connection post, with the first electrode in electrical communication with the connection post;

stacking a separator onto the first electrode;

stacking a second electrode onto the separator;

disposing the first electrode, the separator, the second electrode and the connection post into a capacitor case;

electrically coupling the first electrode and the connection post to a first terminal disposed on an exterior of the capacitor case;

electrically coupling the second electrode to a second terminal disposed on the exterior of the capacitor case, the second terminal electrically isolated from the first terminal;

filling the capacitor case with an electrolyte; and

sealing the electrolyte in the capacitor case;

and further comprising sintering a plurality of sintered portions onto a web in a nested configuration, with at least a first sintered portion having a different area than a second sintered portion.

17. The method of claim 16, wherein the connection post includes an elongate post that is pierced through the connection portion.

18. The method of claim 16, further comprising excising each of the sintered portions from the web by cutting the web around a plurality of sintered portions.