Electrical energy microgenerator with magnetic coupling

• US 9,124,197 B2
• Filed: 01/05/2011
• Issued: 09/01/2015
• Est. Priority Date: 02/22/2010
• Status: Active Grant

• Current Assignee: Alfredo Manuel Cardenas Riojas
• Original Assignee: Alfredo Manuel Cardenas Riojas
• Inventors: Cardenas Riojas, Alfredo Manuel
• Primary Examiner(s): Cuevas, Pedro J
• Application Number:
  US13/580,570
• Publication Number:
  US 20130277987A1
• Time in Patent Office: 1,700 Days
• Field of Search: 290/1.A, 290/52
• US Class Current: 1/1
• CPC Class Codes: H02K 5/136 explosion-proof
• CPC Class Codes: H02K 7/11 with dynamo-electric clutches
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines
• CPC Class Codes: H02N 11/002 Generators

Abstract

The present in relates to an electric energy Micro Generator, integrated by a pneumatic motor and an electric Generator coupled magnetically, where the pneumatic motor is propelled by the fluid pressure associated with: air, natural gas, bitter gas, nitrogen, etc. designed to be intrinsically safe, with an index of protection against intrusion of solid objects or dust, accidental contacts, or water IP 67, according to the International Electro technical Commission, for use in hazardous locations “where fire or explosion may exist due to flammable gases or vapors, flammable liquids, combustible dust or flammable fibers or in suspension”. “Classified as Class I, Division 1, Group A, B, C and D, according to U.S. National Electrical Code, and which has its main field of application remote installations that lack electricity, but that dispose of a pressure associated with a fluid.

In this regard, it is important to mention that:

• • The pressure associated with the propellant fluid can be as low as 5 Kg/cm2 and as high as up to at least 700 kg/cm2;
  • The implementation of magnetic coupling ensures that there is no possibility that the fluid used as propelling means, the high pressures associated with said fluid, the pneumatic motor and none of the pieces that integrated it, have contact and/or enter the space of the electric generator and
  • The fluid used as propelling means is not consumed, is returned to its original process, providing a sustainable and intrinsically safe process.

Claims

1. A Micro Generator of electric energy, comprising:

a pneumatic motor;

an electric generator magnetically coupled to the pneumatic motor by an external magnetic coupling; and

a first compartment for housing the electric generator and the external magnetic coupling, the first compartment having front and rear covers for electrically isolating the electric generator therein,

wherein the pneumatic motor comprises;

a second compartment including a chamber coupled to the external magnetic coupling;

a pneumatic system housed in the second compartment, the pneumatic system comprising;

a rotor rotatably coupled to a plurality of blades, an internal magnetic shaft coupled to the plurality of blades, and a plurality of internal magnets and bearings coupled to the internal magnetic shaft and housed in the chamber, and

an engine compartment cover for sealing an end of the second compartment,

wherein the pneumatic motor is operated using, as a propellant, a pressure associated with a fluid, the pressure causing the rotor and the blades to rotate, thereby eccentrically moving the internal magnetic shaft, which causes the internal magnets and bearings within the chamber to be magnetically coupled to the external magnetic coupling of the electric generator, and in response, the electrical generator moves at the same speed as the internal magnetic shaft.

2. The electric energy Micro Generator of claim 1, wherein the bearings of the pneumatic motor are ceramic.

3. The electric energy Micro Generator claim 1, wherein the pressure associated with the propellant fluid is greater than or equal to 5 Kg/cm2 and less than or equal to 700 kg/cm2.

4. The electric energy Micro Generator of claim 1, wherein when the pneumatic motor is filled with a fluid under pressure, the second compartment functions as a chamber that electrically isolates the pneumatic motor from the electrical generator and allows the pneumatic motor to be magnetically coupled to the electrical generator, thereby ensuring that the fluid used as propelling means, the high pressures associated to said fluid, and the pneumatic motor and do not contact and/or penetrate into the first compartment housing the electric generator.

5. The electric energy Micro Generator of claim 1, wherein a type of the propellant fluid:

includes at least one of corrosive, poisonous, and wet fluids the fluid containing liquid or particles not exceeding 0.001% of the volume of the propulsion chamber.

6. The electric energy Micro Generator of claim 1, wherein the propellant fluid is at least one of air, natural gas, bitter gas, nitrogen, and CO2.

7. The electric energy Micro Generator claim 1, wherein the propellant fluid is not consumed, but returns to its original process for reuse.

8. The electric energy Micro Generator claim 1, wherein the electric generator is pressurized with an inert gas within the second compartment to obtain degree of protection against intrusion of solid objects or dust, accidental contacts, or water that is compliant with IP 67 standard published by the International Electrotechnical Commission (IEC).

9. The electric energy Micro Generator claim 1 wherein the inert gas is nitrogen.