Methods and apparatus to implement a remote terminal unit network

• US 9,124,446 B2
• Filed: 09/28/2012
• Issued: 09/01/2015
• Est. Priority Date: 09/28/2012
• Status: Active Grant

• Current Assignee: Bristol (Emerson Electric Company)
• Original Assignee: Bristol (Emerson Electric Company)
• Inventors: Vanderah, Richard Joseph, Smid, David Lee, Condit, Rickie Lee
• Primary Examiner(s): Orgad, Edan
• Assistant Examiner(s): Latorre, Ivan O
• Application Number:
  US13/631,357
• Publication Number:
  US 20140092083A1
• Time in Patent Office: 1,068 Days
• Field of Search: 370310-330, 370442-463, 370/395.2, 370/395.4, 370/395.41, 370/395.3
• US Class Current: 1/1
• CPC Class Codes: H04L 12/2809 indicating that an appliance service is present in a home automation network monitoring functionality H04L43/0817; discovery or management thereof, e.g. service location protocol [SLP] or web services, H04L67/51
• CPC Class Codes: H04L 12/4035 in which slots of a TDMA packet structure are assigned based on a contention resolution carried out at a master unit TDM/TDMA multiplex systems per se H04J3/1694; hybrid switching systems H04L12/64
• CPC Class Codes: H04L 2012/4026 Bus for use in automation systems
• CPC Class Codes: H04L 67/1061 using node-based peer discovery mechanisms static access to replicated servers H04L67/1006; service discovery H04L67/51
• CPC Class Codes: H04W 72/0446 Resources in time domain, e.g. slots or frames
• CPC Class Codes: H04W 74/0825 with collision detection
• CPC Class Codes: H04W 74/0858 collision detection
• CPC Class Codes: H04W 8/005 Discovery of network devices, e.g. terminals

Abstract

Methods and apparatus to implement a remote terminal unit network are disclosed. An example method involves allocating, via a processor of a first remote terminal unit, a first time slot of a first frame of a first transmission schedule to the first remote terminal unit, the first remote terminal unit to be in communication with a second remote terminal unit in a network associated with a process control system and to be in communication with a host of the process control system, the first remote terminal unit to communicate first data over the network during the first time slot, and allocating, via the processor, a second time slot of the first frame to the second remote terminal unit, the second remote terminal unit to communicate second data over the network during the second time slot.

Claims

1. A method comprising:

allocating, via a processor of a first remote terminal unit, a first time slot of a first frame of a first transmission schedule to the first remote terminal unit, the first remote terminal unit to be in communication with a second remote terminal unit in a network associated with a process control system and to be in communication with a host of the process control system, the first remote terminal unit to communicate first data over the network during the first time slot;

allocating, via the processor, a second time slot of the first frame to the second remote terminal unit, the second remote terminal unit to communicate second data over the network during the second time slot;

sending a first request over the network for a third remote terminal unit to provide identification data associated with the third remote terminal unit;

receiving the identification data from the third remote terminal unit during a time slot of the first transmission schedule randomly selected by the third remote terminal unit; and

if the randomly selected time slot is during at least one of the first time slot allocated to the first remote terminal unit or the second time slot allocated to the second remote terminal unit, sending the first request over the network a second time.

2. The method of claim 1, wherein if the randomly selected time slot is not during at least one of the allocated first time slot or the allocated second time slot, recording the identification data associated with the third remote terminal unit and communicating a second request over the network requesting other undiscovered remote terminal units to provide corresponding identification data, the second request to include the identification data associated with the third remote terminal unit to instruct the third remote terminal unit not to respond to the second request.

3. The method of claim 1, further comprising commissioning the second remote terminal unit in the network by communicating the first transmission schedule to the second remote terminal unit via the first remote terminal unit and providing instructions to the second remote terminal unit to communicate the second data during the second time slot.

4. The method of claim 1, further comprising generating a second transmission schedule based on the first transmission schedule, the second transmission schedule to be implemented by the second remote terminal unit.

5. The method of claim 4, further comprising commissioning the second remote terminal unit in the network by communicating the second transmission schedule to the second remote terminal unit via the first remote terminal unit.

6. The method of claim 1, wherein the first transmission schedule comprises a second frame, the first remote terminal unit to communicate third data over the network during a third time slot of the second frame and the second remote terminal unit to communicate fourth data over the network during a fourth time slot of the second frame.

7. The method of claim 6, wherein a position of the first time slot of the first frame corresponds to a position of the third time slot of the second frame and a position of the second time slot of the first frame corresponds to a position of the fourth time slot of the second frame.

8. The method of claim 6, wherein the second data communicated during the first frame of the first transmission schedule comprises process variable data obtained from field devices in the process control system, and wherein the fourth data communicated during the second frame comprises at least one of configuration data, diagnostic data, or pass-through data.

9. The method of claim 1, further comprising communicating time data of the first remote terminal unit over the network, via the first remote terminal unit, to enable a clock of the second remote terminal unit to be synchronized with the first remote terminal unit.

10. The method of claim 1, wherein the time slots are allocated based on a total number of remote terminal units in the network to enable the network to cycle through the first transmission schedule within a predetermined time period.

11. The method of claim 1, further comprising communicating over the network, via the first remote terminal unit, instructions to the second remote terminal unit to flash one or more indicator lights on the second remote terminal unit.

12. The method of claim 1, further comprising communicating over the network, via the first remote terminal unit, instructions to the second remote terminal unit to enter a sleep mode during a third time slot of the first frame of the first transmission schedule, wherein the third time slot is not allocated to any device to communicate data.

13. The method of claim 1, wherein if other data is communicated over the network during the randomly selected time slot, resending the first request over the network.

14. An apparatus comprising:

a processor of a first remote terminal unit, the first remote terminal unit to be in communication with a second remote terminal unit in a network associated with a process control system and to be in communication with a host of the process control system, the processor to execute a network interface to enable communications over the network and to execute a network configuration application, the network configuration application to generate a transmission schedule allocating first and second time slots of a first frame of the transmission schedule for the respective first and second remote terminal units, the first remote terminal unit to communicate first data over the network during the first time slot and the second remote terminal unit to communicate second data over the network during the second time slot,

wherein the processor is to execute a discovery application to discover a third remote terminal unit within the network by;

sending a first request over the network for the third remote terminal unit to provide identification data associated with the third remote terminal unit;

receiving the identification data from the third remote terminal unit during a time slot of the transmission schedule randomly selected by the third remote terminal unit; and

if the identification data of the third remote terminal unit is communicated over the network when at least one of the first data allocated to the first time slot or the second data allocated to the second time slot is communicated, sending the first request over the network a second time.

15. The apparatus of claim 14 further comprising a high-speed communications interface to communicatively couple the processor to the first remote terminal unit.

16. The apparatus of claim 15, wherein the high-speed communications interface is to communicate data via at least one of a backplane, a universal serial bus cable, a circuit board trace, or an Ethernet cable.

17. The apparatus of claim 14, wherein if the identification data is communicated when none of the first data allocated to the first time slot and the second data allocated to the second time is communicated, the processor is to execute the discovery application by recording the identification data associated with the third remote terminal unit and communicating a second request over the network requesting other undiscovered remote terminal units to provide corresponding identification data, the second request to include the identification data associated with the third remote terminal unit to instruct the third remote terminal unit not to respond to the second request.

18. The apparatus of claim 14, wherein the processor is to execute a commissioning application, the commissioning application to commission the second remote terminal unit in the network by communicating the transmission schedule to the second remote terminal unit via the network interface and providing instructions to the second remote terminal unit to communicate the second data during the second time slot.

19. The apparatus of claim 14, wherein the processor is to generate a second transmission schedule based on the transmission schedule, the second transmission schedule to be implemented by the second remote terminal unit.

20. The apparatus of claim 19, wherein the processor is to execute a commissioning application, the commissioning application to commission the second remote terminal unit in the network by communicating the second transmission schedule to the second remote terminal unit via the first remote terminal unit.

21. The apparatus of claim 14, wherein the transmission schedule comprises a second frame, the first remote terminal unit to communicate third data over the network during a third time slot of the second frame and the second remote terminal unit to communicate fourth data over the network during a fourth time slot of the second frame.

22. The apparatus of claim 21, wherein positions of the first and second time slots of the first frame correspond to positions of the third and fourth time slots of the second frame, respectively.

23. The apparatus of claim 21, wherein the second data communicated during the first frame of the transmission schedule comprises process variable data obtained from field devices in the process control system, and wherein the fourth data communicated during the second frame comprises at least one of configuration data, diagnostic data, or pass-through data.

24. The apparatus of claim 14, wherein the first remote terminal unit is to communicate time data over the network to enable a clock of the second remote terminal unit to be synchronized with the first remote terminal unit.

25. The apparatus of claim 14, wherein the time slots are allocated based on a total number of remote terminal units in the network to enable the network to cycle through the transmission schedule within a predetermined time period.

26. The apparatus of claim 14, wherein the network is a wireless network.

27. The apparatus of claim 14, wherein if other data is communicated over the network during the randomly selected time slot, the processor is to execute the discovery application by resending the first request over the network.

28. A tangible computer readable medium comprising instructions that, when executed, cause a machine to at least:

allocate a first time slot of a first frame of a transmission schedule to a first remote terminal unit, the first remote terminal unit in communication with a second remote terminal unit in a network of a process control system and in communication with a host of the process control system, the first remote terminal unit to communicate first data over the network during the first time slot;

allocate a second time slot of the first frame to the second remote terminal unit, the second remote terminal unit to communicate second data over the network during the second time slot; and

discover a third remote terminal unit by;

sending a first request over the network for the third remote terminal unit to provide identification data associated with the third remote terminal unit;

receiving the identification data from the third remote terminal unit during a time slot of the transmission schedule randomly selected by the third remote terminal unit; and

if the identification data of the third remote terminal unit is communicated over the network when at least one of the first data allocated to the first time slot of the second data allocated to the second time slot is communicated, sending the first request over the network a second time.

29. The computer readable medium of claim 28, wherein if the identification data is communicated when none of the first data allocated to the first time slot and the second data allocated to the second time slot is communicated, the instructions, when executed, further cause the machine to record the identification data associated with the third remote terminal unit and communicate a second request over the network requesting other undiscovered remote terminal units to provide corresponding identification data, the second request to include the identification data associated with the third remote terminal unit to instruct the third remote terminal unit not to respond to the second request.

30. The computer readable medium of claim 28, wherein the transmission schedule comprises a second frame, the first remote terminal unit to communicate additional data over the network during a third time slot of the second frame and the second remote terminal unit to communicate additional data over the network during a fourth time slot of the second frame.

31. The computer readable medium of claim 28, wherein the data communicated during the first frame of the transmission schedule comprises process variable data obtained from field devices in the process control system, and wherein the additional data communicated during the second frame comprises at least one of configuration data, diagnostic data, or pass-through data.

32. The computer readable medium of claim 30, wherein the instructions, when executed, further cause the machine to communicate time data of the first remote terminal unit over the network to enable a clock of the second remote terminal unit to be synchronized with the first remote terminal unit.

33. The computer readable medium of claim 30, wherein the time slots are allocated based on a total number of remote terminal units in the network to enable the network to cycle through the transmission schedule within a predetermined time period.

34. The computer readable medium of claim 28, wherein if other data is communicated over the network during the randomly selected time slot, the instructions, when executed, further cause the machine to resend the first request over the network.