Head-protecting airbag device

• US 9,126,558 B2
• Filed: 02/19/2014
• Issued: 09/08/2015
• Est. Priority Date: 02/28/2013
• Status: Active Grant

• Current Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Original Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Inventors: Kawamura, Koji, Miura, Wataru
• Primary Examiner(s): ENGLISH, JAMES A
• Application Number:
  US14/183,770
• Publication Number:
  US 20140239620A1
• Time in Patent Office: 566 Days
• Field of Search: 280/730.2
• US Class Current: 1/1
• CPC Class Codes: B60R 2021/23192 Roof bags, i.e. protecting the occupant in a roll-over situation
• CPC Class Codes: B60R 2021/23308 the individual compartments defining the external shape of the bag
• CPC Class Codes: B60R 21/213 in vehicle roof frames or pillars
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge

Abstract

In a head-protecting airbag device, an airbag includes an inflatable curtain portion that is deployable over an inboard side of a window and an overlap inflatable portion that overlaps with an inboard side of the inflatable curtain portion at airbag deployment. The overlap inflatable portion is so configured as to complete inflation after the inflatable curtain portion has completed inflation. The overlap inflatable portion is deployable into a generally rod shape extending at a slant relative to an up and down direction and a first end of the overlap inflatable portion communicates with the inflatable curtain portion at a vicinity of an upper edge of the inflatable curtain portion as inflated whereas a second end of the overlap inflatable portion is jointed to a lower edge of the inflatable curtain portion away from the first end in an up and down direction.

Claims

1. A head-protecting airbag device having an airbag that is mountable on an upper edge of a window of a vehicle on an inboard side of a vehicle in a folded-up configuration with an upper edge of the airbag secured to a vehicle body structure, the airbag being deployable downward over the window when fed with an inflation gas from an inflator, the airbag comprising:

an inflatable curtain portion that is deployable over an inboard side of the window; and

an overlap inflatable portion that is in gas communication with the inflatable curtain portion and is deployable on an inboard side or on an outboard side of the inflatable curtain portion in an inflated state in such a manner as to overlap with an inflated region of the inflatable curtain portion, the overlap inflatable portion being so configured as to complete inflation after the inflatable curtain portion has completed inflation, the overlap inflatable portion being inflatable into a generally rod shape extending at a slant relative to an up and down direction, and a first end of the overlap inflatable portion being in gas communication with the inflatable curtain portion at a vicinity of an upper edge or a lower edge of the inflatable curtain portion as inflated whereas a second end of the overlap inflatable portion being jointed to an opposite edge of the inflatable curtain portion in an up and down direction away from the first end,

wherein;

the airbag includes an inboard side wall deployable on the inboard side of the inflatable curtain portion, and an outboard side deployable on the outboard side of the inflatable curtain portion, in the inflated state,

the inflatable curtain portion includes the inboard side wall and the outboard side wall,

the overlap inflatable portion includes the inboard side wall and the outboard side wall,

at airbag deployment, the inboard side wall or the outboard side wall of the inflatable curtain portion, and the inboard side wall or the outboard side watt of the overlap inflatable portion, are arranged in such a manner as to be overlapped.

2. The head-protecting airbag device of claim 1, wherein:

in a flattened and unfolded state of an airbag constituting body for constituting the airbag, the overlap inflatable portion adjoins at an upper side or at a lower side of the inflatable curtain portion and extends generally in a front and rear direction; and

the overlap inflatable portion communicates with the inflatable curtain portion via a communication portion provided at a front end or a rear end of the overlap inflatable portion, and the overlap inflatable portion is turned down at the communication portion over the inboard side or outboard side of the inflatable curtain portion.

3. The head-protecting airbag device of claim 2, wherein:

the airbag includes a connection port that is connected with the inflator for introducing the inflation gas into the inflatable curtain portion, the connection port being integral with the inflatable curtain portion and protruding upward from a center in a front and rear direction of the upper edge of the inflatable curtain portion; and

the overlap inflatable portion is located at at least either one position in front of or at the rear of the connection port on the inflatable curtain portion in the airbag constituting body as flattened and unfolded.

4. The head-protecting airbag device of claim 1, wherein:

the inflatable curtain portion includes a main inflatable portion and a sub inflatable portion that is in gas communication with the main inflatable portion via an upper reach communication portion and completes inflation after the main inflatable portion has completed inflation;

the overlap inflatable portion is in gas communication with the sub inflatable portion via a lower reach communication portion; and

the lower reach communication portion has a smaller opening area than the upper reach communication portion.

5. The head-protecting airbag device of claim 1, wherein the lower edge of the inflatable curtain portion is deployable below a beltline located at a lower edge of the window.

6. A head-protecting airbag device having an airbag that is mountable on an upper edge of a window of a vehicle on an inboard side of a vehicle in a folded-up configuration with an upper edge of the airbag secured to a vehicle body structure, the airbag being deployable downward over the window when fed with an inflation gas from an inflator, the airbag comprising:

an inflatable curtain portion that is deployable over an inboard side of the window; and

an overlap inflatable portion that is in gas communication with the inflatable curtain portion and is deployable on an inboard side or on an outboard side of the inflatable curtain portion in an inflated state in such a manner as to overlap with an inflated region of the inflatable curtain portion, the overlap inflatable portion being so configured as to complete inflation after the inflatable curtain portion has completed inflation, the overlap inflatable portion being inflatable into a generally rod shape extending at a slant relative to an up and down direction, and a first end of the overlap inflatable portion being in gas communication with the inflatable curtain portion at a vicinity of an upper edge or a lower edge of the inflatable curtain portion as inflated whereas a second end of the overlap inflatable portion being jointed to an opposite edge of the inflatable curtain portion in an up and down direction away from the first end,

wherein;

in a flattened and unfolded state of an airbag constituting body for constituting the airbag, the overlap inflatable portion adjoins at an upper side or at a lower side of the inflatable curtain portion and extends generally in a front and rear direction; and

the overlap inflatable portion communicates with the inflatable curtain portion via a communication portion provided at a front end or a rear end of the overlap inflatable portion, and the overlap inflatable portion is turned down at the communication portion over the inboard side or outboard side of the inflatable curtain portion.

7. The head-protecting airbag device of claim 6, wherein:

the airbag includes a connection port that is connected with the inflator for introducing the inflation gas into the inflatable curtain portion, the connection port being integral with the inflatable curtain portion and protruding upward from a center in a front and rear direction of the upper edge of the inflatable curtain portion; and

the overlap inflatable portion is located at at least either one position in front of or at the rear of the connection port on the inflatable curtain portion in the airbag constituting body as flattened and unfolded.

8. The head-protecting airbag device of claim 6, wherein:

the inflatable curtain portion includes a main inflatable portion and a sub inflatable portion that is in gas communication with the main inflatable portion via an upper reach communication portion and completes inflation after the main inflatable portion has completed inflation;

the overlap inflatable portion is in gas communication with the sub inflatable portion via a lower reach communication portion; and

the lower reach communication portion has a smaller opening area than the upper reach communication portion.

9. The head-protecting airbag device of claim 6, wherein the lower edge of the inflatable curtain portion is deployable below a beltline located at a lower edge of the window.

10. A head-protecting airbag device having an airbag that is mountable on an upper edge of a window of a vehicle on an inboard side of a vehicle in a folded-up configuration with an upper edge of the airbag secured to a vehicle body structure, the airbag being deployable downward over the window when fed with an inflation gas from an inflator, the airbag comprising:

an inflatable curtain portion that is deployable over an inboard side of the window; and

an overlap inflatable portion that is in gas communication with the inflatable curtain portion and is deployable on an inboard side or on an outboard side of the inflatable curtain portion in an inflated state in such a manner as to overlap with an inflated region of the inflatable curtain portion, the overlap inflatable portion being so configured as to complete inflation after the inflatable curtain portion has completed inflation, the overlap inflatable portion being inflatable into a generally rod shape extending at a slant relative to an up and down direction, and a first end of the overlap inflatable portion being in gas communication with the inflatable curtain portion at a vicinity of an upper edge or a lower edge of the inflatable curtain portion as inflated whereas a second end of the overlap inflatable portion being jointed to an opposite edge of the inflatable curtain portion in an up and down direction away from the first end,

wherein;

the inflatable curtain portion includes a main inflatable portion and a sub inflatable portion that is in gas communication with the main inflatable portion via an upper reach communication portion and completes inflation after the main inflatable portion has completed inflation;

the overlap inflatable portion is in gas communication with the sub inflatable portion via a lower reach communication portion; and

the lower reach communication portion has a smaller opening area than the upper reach communication portion.

11. The head-protecting airbag device of claim 10, wherein the lower edge of the inflatable curtain portion is deployable below a beltline located at a lower edge of the window.

12. The head-protecting airbag device of claim 10, wherein:

in a flattened and unfolded state of an airbag constituting body for constituting the airbag, the overlap inflatable portion adjoins at an upper side or at a lower side of the inflatable curtain portion and extends generally in a front and rear direction; and

the overlap inflatable portion communicates with the inflatable curtain portion via a communication portion provided at a front end or a rear end of the overlap inflatable portion, and the overlap inflatable portion is turned down at the communication portion over the inboard side or outboard side of the inflatable curtain portion.

13. The head-protecting airbag device of claim 12, wherein:

the airbag includes a connection port that is connected with the inflator for introducing the inflation gas into the inflatable curtain portion, the connection port being integral with the inflatable curtain portion and protruding upward from a center in a front and rear direction of the upper edge of the inflatable curtain portion; and

the overlap inflatable portion is located at at least either one position in front of or at the rear of the connection port on the inflatable curtain portion in the airbag constituting body as flattened and unfolded.