Offshore universal riser system

• US 9,127,511 B2
• Filed: 07/06/2012
• Issued: 09/08/2015
• Est. Priority Date: 11/07/2006
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Orbell, Charles R., Leuchtenberg, Christian, Godfrey, Craig W.
• Primary Examiner(s): Sayre, James G
• Application Number:
  US13/542,704
• Publication Number:
  US 20120292036A1
• Time in Patent Office: 1,159 Days
• Field of Search: 166/336, 166/337, 166/338, 166/345, 166/367, 166/350
• US Class Current: 1/1
• CPC Class Codes: E21B 17/01 Risers
• CPC Class Codes: E21B 21/08 Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure valve arrangements therefor E21B21/10
• CPC Class Codes: E21B 21/106 Valve arrangements outside the borehole, e.g. kelly valves valves specifically for maintaining circulation of drilling fluid while connecting or disconnecting tubular joints E21B21/019
• CPC Class Codes: E21B 33/02 Surface sealing or packing
• CPC Class Codes: E21B 33/038 Connectors used on well heads, e.g. for connecting blow-out preventer and riser
• CPC Class Codes: E21B 7/12 Underwater drilling using heave compensators E21B19/09

Abstract

An offshore universal riser system may include a valve module which selectively permits and prevents fluid flow through a flow passage extending longitudinally through a riser string. An anchoring device may releasably secure the valve module in the passage. A method of constructing a riser system may include the steps of installing the valve module in the passage, and installing at least one annular seal module in the passage. The annular seal module may prevent fluid flow through an annular space between the riser string and a tubular string positioned in the passage. Drilling methods may include injecting relatively low density fluid compositions into the annular space, and selectively varying a restriction to flow through a subsea choke in a drilling fluid return line. The riser string, including housings for the various modules and external control systems, may be dimensioned for installation through a rotary table.

Claims

1. A method of pressure testing a riser string, the method comprising:

installing a valve module into an internal longitudinal flow passage extending through the riser string between a blowout preventer stack and a diverter;

closing the valve module to thereby prevent fluid flow through the flow passage;

securing a tubular string within the riser string by an anchoring device in engagement with the riser string; and

applying a pressure differential across the closed valve module via the tubular string, thereby pressure testing at least a portion of the riser string.

2. The method of claim 1, wherein the installing step further comprises releasably securing the valve module in a portion of the flow passage disposed between the blowout preventer stack and the diverter.

3. The method of claim 1, further comprising the step of installing a first annular seal module into the flow passage, the first annular seal module being operative to seal an annular space between the riser string and a tubular string positioned within the flow passage.

4. The method of claim 3, wherein the pressure differential applying step further comprises increasing pressure in the flow passage between the valve module and the first annular seal module.

5. The method of claim 3, further comprising the step of installing a second annular seal module into the flow passage, the second annular seal module being operative to seal the annular space between the riser string and the tubular string positioned within the flow passage.

6. The method of claim 5, wherein the pressure differential applying step further comprises increasing pressure in the flow passage between the valve module and the second annular seal module.

7. The method of claim 5, further comprising the step of increasing pressure in the riser string between the first and second annular seal modules, thereby pressure testing the riser string between the first and second annular seal modules.

8. The method of claim 1, wherein in the pressure differential applying step, the portion of the riser string is between the valve module and an end connection of the riser string secured to the blowout preventer stack.

9. The method of claim 1, further comprising:

sealing the tubular string at a position in the flow passage, so that fluid flow is prevented through an annular space between the riser string and the tubular string,

wherein the pressure differential applying step further comprises applying increased pressure via the tubular string to the portion of the riser string which is disposed between the valve module and the position at which the tubular string is sealed and secured in the flow passage.

10. The method of claim 1, further comprising the step of utilizing at least one sensor to monitor pressure within the riser portion during the pressure differential applying step.