Offshore drilling method

• US 9,127,512 B2
• Filed: 07/06/2012
• Issued: 09/08/2015
• Est. Priority Date: 11/07/2006
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Orbell, Charles R., Leuchtenberg, Christian, Godfrey, Craig W.
• Primary Examiner(s): Sayre, James G
• Application Number:
  US13/542,856
• Publication Number:
  US 20120292107A1
• Time in Patent Office: 1,159 Days
• Field of Search: 166/367, 166/360, 166/359, 166/344, 166/345, 166/338, 166/401, 166/257, 166/261, 166/266, 166/268, 166/339, 166/351, 166/352, 166/381, 175/5, 175/7, 175/75.15, 175/25, 175/38, 175/48, 175/212, 175/218
• US Class Current: 1/1
• CPC Class Codes: E21B 17/01 Risers
• CPC Class Codes: E21B 21/08 Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure valve arrangements therefor E21B21/10
• CPC Class Codes: E21B 21/106 Valve arrangements outside the borehole, e.g. kelly valves valves specifically for maintaining circulation of drilling fluid while connecting or disconnecting tubular joints E21B21/019
• CPC Class Codes: E21B 33/02 Surface sealing or packing
• CPC Class Codes: E21B 33/038 Connectors used on well heads, e.g. for connecting blow-out preventer and riser
• CPC Class Codes: E21B 7/12 Underwater drilling using heave compensators E21B19/09

Abstract

An offshore universal riser system may include a valve module which selectively permits and prevents fluid flow through a flow passage extending longitudinally through a riser string. An anchoring device may releasably secure the valve module in the passage. A method of constructing a riser system may include the steps of installing the valve module in the passage, and installing at least one annular seal module in the passage. The annular seal module may prevent fluid flow through an annular space between the riser string and a tubular string positioned in the passage. Drilling methods may include injecting relatively low density fluid compositions into the annular space, and selectively varying a restriction to flow through a subsea choke in a drilling fluid return line. The riser string, including housings for the various modules and external control systems, may be dimensioned for installation through a rotary table.

Claims

1. A drilling method comprising the steps of:

installing a riser section in a jointed riser string, the riser section including at least one seal;

sealing an annular space between a tubular string and the riser string via the at least one seal;

flowing drilling fluid from the annular space in the riser string to a surface location via a drilling fluid return line external to the riser string, wherein a rate of flow of the drilling fluid into the drilling fluid return line is varied via a subsea choke, thereby regulating back pressure on the annular space; and

injecting a fluid composition having a density less than that of the drilling fluid into the drilling fluid return line via an injection conduit.

2. The method of claim 1, wherein in the injecting, the fluid composition comprises Nitrogen gas.

3. The method of claim 1, wherein in the injecting, the fluid composition comprises hollow glass spheres.

4. The method of claim 1, wherein in the injecting, the fluid composition comprises a mixture of liquid and gas.

5. The method of claim 1, wherein the injecting further comprises selecting from among multiple connection points between the drilling fluid return line and the injection conduit for injecting the fluid composition into the drilling fluid return line.

6. The method of claim 1, further comprising connecting hydraulic control lines externally to the riser string for controlling injection of the fluid composition, and connecting the hydraulic control lines to the subsea hydraulic control system external to the riser string.

7. The method of claim 1, wherein the injecting further comprises injecting the fluid composition into the drilling fluid return line downstream from the subsea choke which variably regulates flow through the drilling fluid return line.

8. The method of claim 1, wherein the injecting further comprises injecting the fluid composition into the drilling fluid return line at a position between a surface location and the subsea choke interconnected in the drilling fluid return line.