Methodologies for treatment of hydrocarbon formations using staged pyrolyzation

• US 9,127,538 B2
• Filed: 04/08/2011
• Issued: 09/08/2015
• Est. Priority Date: 04/09/2010
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Lin, Ming, Karanikas, John Michael
• Primary Examiner(s): Hutton, Jr., Doug
• Assistant Examiner(s): Ahuja, Anuradha
• Application Number:
  US13/083,257
• Publication Number:
  US 20110247809A1
• Time in Patent Office: 1,614 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: E21B 43/24 using heat, e.g. steam injection

Abstract

Methods for treating a subsurface formation are described herein. Some methods include providing heat from a plurality of heaters to a section of the hydrocarbon containing formation; controlling the heat from the plurality of heaters such that an average temperature in at least a majority of a first portion of the section is above a pyrolyzation temperature; providing heat from the plurality of heaters to a second portion substantially above the first portion of the section after heating the first portion for a selected time; controlling the heat from the plurality of heaters such that an average temperature in the second portion is sufficient to allow the second portion to expand into the first portion; and producing hydrocarbons from the formation.

Claims

1. A method of treating a hydrocarbon containing formation, comprising:

providing heat from a first set of heaters to a first layer of the hydrocarbon containing formation;

controlling the heat from the first set of heaters such that an average temperature in at least a majority of the first layer is above a pyrolyzation temperature;

providing heat from a second set of heaters to a second layer of the hydrocarbon formation substantially above the first layer of the hydrocarbon formation after providing heat from the first set of heaters to the first layer for a selected time;

controlling the heat from the second set of heaters such that an average temperature in the second layer is sufficient to allow a portion of the formation in the second layer to thermally expand into the first layer of the hydrocarbon formation;

controlling the heat from the second set of heaters such that at least part of the portion of the formation that thermally expanded into the first layer expands back towards the surface of the formation; and

producing hydrocarbons from the formation.

2. The method of claim 1, wherein a depth of the first layer is about 400 m to about 750 m from the surface of the formation.

3. The method of claim 1, wherein a depth of the second layer is about 150 m to about 400 m from the surface of the formation.

4. The method of claim 1, wherein an initial porosity of the first layer is different than an initial porosity of the second layer.

5. The method of claim 1, wherein heat from the first set of heaters heats the first layer to a temperature of about 230°

C.

6. The method of claim 1, wherein the selected time ranges from about nine months to about twenty-four months.

7. The method of claim 1, wherein heat from the second set of heaters heats the section layer to a temperature above a pyrolyzation temperature.

8. The method of claim 1, wherein heat from the second set of heaters heats the second layer to a temperature of from about 200°

C. to about 370°

C.

9. The method of claim 1, wherein heat from the first set of heaters mobilizes hydrocarbons in the first layer.

10. The method of claim 1, wherein the produced hydrocarbons comprise pyrolyzed hydrocarbon from the second layer.

11. The method of claim 1, wherein hydrocarbons are produced from the first layer.

12. The method of claim 1, wherein hydrocarbons are produced from the first layer and the hydrocarbons comprise pyrolyzed hydrocarbons from the second layer.

13. The method of claim 1, wherein thermal expansion of materials in the second layer into the first layer inhibits fracturing of an overburden of the formation.

14. The method of claim 1, wherein controlling heat from the first set of heaters heats the first layer to a pyrolysis temperature after at least some materials in the second layer have thermally expanded into the first layer.

15. A method of treating a hydrocarbon containing formation in situ, comprising:

providing heat from a first set of heaters to a section of the hydrocarbon containing formation;

allowing heat from the first set of heaters to transfer to a first layer of the section such that at least a majority of the first layer at a depth of about 400 m below a surface of the formation is heated to a pyrolyzation temperature;

providing heat from a second set of heaters to the section of the hydrocarbon containing formation;

allowing heat from the second set of heaters to transfer to a second layer of the section after allowing heat from the first set of heaters to transfer to the first layer for a selected time, wherein the second layer is at a depth of about 150 m from the surface of the formation and substantially above the first layer, and wherein heating of the second layer is at a heating rate sufficient to allow at least part of the formation in the second layer to thermally expand into the first layer of the hydrocarbon formation;

continuing heating of the second layer from the second set of heaters until at least some of the formation that has thermally expanded into the first layer expands back towards the surface of the formation to inhibit fracturing of the overburden above the second layer of the formation; and

producing hydrocarbons from the formation.

16. The method of claim 15, wherein a pyrolyzation temperature ranges from about 230°

C. to about 370°

C.

17. The method of claim 15, wherein the selected time ranges from about nine months to about twenty-four months.

18. The method of claim 15, wherein heat from the second set of heaters heats the second layer to a temperature above a pyrolyzation temperature.

19. The method of claim 15, wherein heat from the first set of heaters mobilizes hydrocarbons in the first layer and the hydrocarbons produced from the formation comprise mobilized hydrocarbon from the first layer.

20. The method of claim 15, wherein the produced hydrocarbons comprise pyrolyzed hydrocarbon from the second layer.

21. The method of claim 15, wherein hydrocarbons are produced from the first layer.

22. The method of claim 15, wherein hydrocarbons are produced from the first layer and the hydrocarbons comprise pyrolyzed hydrocarbons from the second layer.