Compressor protection and grid fault detection device

• US 9,130,370 B2
• Filed: 12/09/2013
• Issued: 09/08/2015
• Est. Priority Date: 02/20/2008
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Jayanth, Nagaraj, Ramayya, George
• Primary Examiner(s): Leykin, Rita
• Application Number:
  US14/101,155
• Publication Number:
  US 20140130531A1
• Time in Patent Office: 638 Days
• Field of Search: 318/432, 318/434, 318/450, 361/30, 361/33, 361/56, 361/57, 361/60, 361/65
• US Class Current: 1/1
• CPC Class Codes: F25B 2500/19 Calculation of parameters
• CPC Class Codes: F25B 2600/0251 with on-off operation
• CPC Class Codes: F25B 2700/13 Mass flow of refrigerants
• CPC Class Codes: F25B 2700/151 of the compressor motor
• CPC Class Codes: F25B 2700/2115 of a compressor or the drive means therefor
• CPC Class Codes: F25B 49/022 Compressor control arrangements
• CPC Class Codes: G01R 19/10 Measuring sum, difference or ratio
• CPC Class Codes: G01R 19/16538 in AC or DC supplies G01R19/16519 and G01R19/16528 take precedence
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: H02H 7/08 for dynamo-electric motors
• CPC Class Codes: H02H 7/09 against over-voltage; against reduction of voltage; against phase interruption
• CPC Class Codes: H02H 7/20 for electronic equipment for converters H02H7/10; for electric measuring instruments G01R1/36; for dc voltage or current semiconductor regulators G05F1/569; for amplifiers H03F1/52; for electronic switching circuits H03K17/08
• CPC Class Codes: H02P 29/0241 the fault being an overvoltage

Abstract

A system includes a control module and a monitor module. The control module selectively operates a component of the system in an ON state. The system receives power from an electrical grid. The monitor module selectively detects a fault event of the electrical grid in response to (i) an amount of current drawn by the component or (ii) a voltage of power received by the component. In response to detecting the fault event, the control module switches the component from the ON state to a second state, determines a first delay period according to a random process, identifies an apparent conclusion of the fault event, and in response to the apparent conclusion of the fault, waits for the first delay period before switching the component back to the ON state. The component consumes less power in the second state than in the ON state.

Claims

1. A method comprising:

selectively operating at least one component of a system in an ON state, wherein the system receives power from an electrical grid;

selectively detecting a fault event of the electrical grid in response to at least one of (i) an amount of current drawn by the at least one component and (ii) a voltage of power received by the at least one component;

in response to detecting the fault event, switching the at least one component from the ON state to a second state, wherein the at least one component consumes less power in the second state than in the ON state;

determining a first delay period according to a random process;

identifying an apparent conclusion of the fault event; and

in response to the apparent conclusion of the fault, waiting for the first delay period before switching the at least one component back to the ON state.

2. The method of claim 1, wherein the system is a refrigeration system.

3. The method of claim 2, wherein the refrigeration system includes a compressor driven by a motor, and wherein the at least one component includes the motor.

4. The method of claim 1, wherein the second state is an OFF state of the at least one component.

5. The method of claim 1, wherein determining the first delay period includes selecting a random value from within a first range of delay periods.

6. The method of claim 5, further comprising adjusting an upper limit of the first range.

7. The method of claim 6, wherein adjusting the upper limit of the first range includes increasing the upper limit of the first range based on a count of detected fault events of the electrical grid.

8. The method of claim 7, wherein increasing the upper limit of the first range includes increasing the upper limit of the first range in an exponential relationship to the count of detected fault events of the electrical grid.

9. The method of claim 7, further comprising resetting the count of detected fault events of the electrical grid in response to a time period, during which the at least one component remains in the ON state, surpassing a first time threshold.

10. The method of claim 9, wherein the first time threshold is 2 hours.

11. The method of claim 7, further comprising preventing the at least one component from switching back to the ON state in response to the count of detected fault events of the electrical grid reaching a first event threshold.

12. The method of claim 11, wherein the first event threshold is 5.

13. The method of claim 1, wherein the identifying the apparent conclusion of the fault event includes comparing the voltage of the power received by the at least one component to a first voltage threshold, and wherein the apparent conclusion of the fault event is identified in response to the voltage of the power received by the at least one component remaining above the first voltage threshold for a predetermined period of time.

14. The method of claim 13, wherein the predetermined period of time is equal to the first delay period.

15. The method of claim 1, wherein the first delay period is further determined based on a lowest value of the voltage of the power received by the at least one component during a period between the detecting the fault event and identifying the apparent conclusion of the fault event.

16. A system comprising:

a control module that selectively operates at least one component of the system in an ON state, wherein the system receives power from an electrical grid; and

a monitor module that selectively detects a fault event of the electrical grid in response to at least one of (i) an amount of current drawn by the at least one component and (ii) a voltage of power received by the at least one component,

wherein in response to detecting the fault event, the control module

switches the at least one component from the ON state to a second state, wherein the at least one component consumes less power in the second state than in the ON state,

determines a first delay period according to a random process,

identifies an apparent conclusion of the fault event, and

in response to the apparent conclusion of the fault, waits for the first delay period before switching the at least one component back to the ON state.

17. The system of claim 16, wherein the system is a refrigeration system including a compressor driven by a motor, and wherein the at least one component includes the motor.

18. The system of claim 16, wherein the second state is an OFF state of the at least one component, and further comprising a switch controlled by the control module that selectively removes power from the at least one component.

19. The system of claim 16, wherein the control module determines the first delay period by selecting a random value from within a first range of delay periods, wherein the control module increases an upper limit of the first range based on a count of detected fault events of the electrical grid.

20. The system of claim 16, wherein the control module identifies the apparent conclusion of the fault event in response to the voltage of the power received by the at least one component remaining above a first voltage threshold for at least a predetermined period of time.