Systems and methods for balancing battery cells

• US 9,130,378 B2
• Filed: 11/27/2013
• Issued: 09/08/2015
• Est. Priority Date: 11/05/2009
• Status: Active Grant

• Current Assignee: O2 Micro International Limited (O2 Micro Incorporated)
• Original Assignee: O2 Micro International Limited (O2 Micro Incorporated)
• Inventors: Densham, William, Bucur, Constantin, Lupu, Flavius, Goh, Jiun Heng, Maireanu, Stefan
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US14/092,357
• Publication Number:
  US 20140084871A1
• Time in Patent Office: 650 Days
• Field of Search: 320/116
• US Class Current: 1/1
• CPC Class Codes: H02J 7/0018 using separate charge circuits

Abstract

In a power converter, a primary winding receives an input power. In addition, multiple secondary windings transform the input power into multiple charging currents to charge a set of cells via a set of paths. The multiple secondary windings further balance the set of cells based on the charging currents. A ratio between a first turn number of a first secondary winding of the secondary windings and a second turn number of a second secondary winding of the secondary windings is determined by a nominal voltage ratio between two corresponding cells of the set of cells.

Claims

1. A system comprising:

a transformer circuit that includes a primary winding and a plurality of secondary windings coupled to a battery pack having a plurality of cells, and that is operable for transforming an input power of said system into a plurality of output currents from said secondary windings to said cells, wherein an input current through said primary winding corresponds to said input power; and

a control circuit, coupled to said transformer circuit, that is operable for controlling a level of said input current to increase if a voltage of said battery pack increases, and operable for controlling a level of said input current to decrease if said voltage of said battery pack decreases, so as to maintain a summation of said output currents at a predetermined value.

2. The system as claimed in claim 1, wherein said plurality of cells are charged by said output currents, and wherein said control circuit balances cell voltages of said plurality of cells according to said output currents.

3. The system as claimed in claim 1, wherein a ratio between a first turn number of a first secondary winding of said secondary windings and a second turn number of a second secondary winding of said secondary windings is determined by a nominal voltage ratio between two corresponding cells in said battery pack.

4. The system as claimed in claim 1, further comprising:

a current sensor, coupled to said transformer circuit, that provides a sensing voltage representing said input current to said control circuit; and

an input switch, coupled to said transformer circuit and said control circuit, wherein said control circuit controls a state of said input switch to control said input current.

5. The system as claimed in claim 4, wherein said control circuit controls a peak current level of said input current by controlling said state of said input switch according to a comparison between said sensing voltage and a reference voltage, and adjusts said reference voltage according to said voltage of said battery pack to adjust said peak current level.

6. The system as claimed in claim 4, further comprising a plurality of output paths, coupled to said secondary windings of said transformer circuit, that transfer said output currents to said plurality of cells respectively, wherein said control circuit enables and disables said output paths based on said state of said input switch.

7. The system as claimed in claim 6, wherein a path of said output paths is disabled when said input switch is turned on, and is enabled when said input switch is turned off.

8. The system as claimed in claim 6, wherein each of said output paths comprises an element selected from the group consisting of a diode and an output switch.

9. The system as claimed in claim 8, wherein said control circuit further comprises a switch controller that controls said output switch in said output paths according to a voltage of a corresponding cell in said battery pack that is coupled to said output switch.

10. A method comprising:

receiving an input current at a primary winding of a transformer circuit, said input current corresponding to an input power;

transforming said input power into a plurality of output currents from a plurality of secondary windings of said transformer circuit; and

controlling said input current based on a voltage of said battery pack to maintain a summation of said output currents at a predetermined value, wherein a level of said input current is controlled to increase if said voltage of said battery pack increases, and said level of said input current is controlled to decrease if said voltage of said battery pack decreases.

11. The method as claimed in claim 10, further comprising:

charging said plurality of cells with said output currents; and

balancing cell voltages of said plurality of cells according to said output currents.

12. The method as claimed in claim 10, further comprising:

controlling a state of an input switch coupled to said primary winding to control said input current; and

enabling and disabling a path of a plurality of output paths for said output currents from said secondary windings to said plurality of cells, based on said state of said input switch.

13. The method as claimed in claim 10, further comprising:

comparing a sensing voltage representing said input current with a reference voltage;

controlling a peak current level of said input current by controlling a state of an input switch coupled to said primary winding, according to said comparing; and

adjusting said reference voltage according to said voltage of said battery pack to adjust said peak current level.

14. A system comprising:

a battery pack comprising a plurality of cells;

a transformer circuit, coupled to said battery pack, comprising a primary winding configured to receive an input power of said system to generate an input current flowing through said primary winding, and comprising a plurality of secondary windings configured to transform said input power into a plurality of output currents and charge said plurality of cells, respectively; and

a control circuit, coupled to said transformer circuit, that is operable for controlling a level of said input current to increase if a voltage of said battery pack increases, and operable for controlling a level of said input current to decrease if said voltage of said battery pack decreases, so as to maintain a summation of said output currents at a predetermined value.

15. The system as claimed in claim 14, wherein said control circuit balances cell voltages of said plurality of cells according to said output currents.

16. The system as claimed in claim 14, wherein a current of said output currents for charging a first cell of said plurality of cells is less than a current of said output currents for charging a second cell of said plurality of cells if a voltage across said first cell is greater than a voltage across said second cell.

17. The system as claimed in claim 14, wherein a ratio between a first turn number of a first secondary winding of said secondary windings and a second turn number of a second secondary winding of said secondary windings is determined by a nominal voltage ratio between two corresponding cells in said battery pack.

18. The system as claimed in claim 14, wherein a secondary winding of said secondary windings receives energy, associated with said input power, from said primary winding if an input switch coupled to said primary winding is turned on, and wherein said secondary winding transforms said energy into a corresponding current of said output currents if said input switch is turned off.

19. The system as claimed in claim 14, further comprising:

a current sensor, coupled to said transformer circuit, that provides a sensing voltage corresponding to said input current to said control circuit; and

an input switch, coupled to said transformer circuit and said control circuit, wherein said control circuit controls a state of said input switch to control said input current.

20. The system as claimed in claim 19, wherein said control circuit controls a peak current level of said input current by controlling said state of said input switch according to a comparison between said sensing voltage and a reference voltage, and adjusts said reference voltage according to said voltage of said battery pack to adjust said peak current level.