Induction rotor end ring support device

• US 9,130,434 B2
• Filed: 02/01/2012
• Issued: 09/08/2015
• Est. Priority Date: 02/01/2012
• Status: Active Grant

• Current Assignee: BorgWarner Incorporated
• Original Assignee: Remy Technologies LLC (BorgWarner Incorporated)
• Inventors: Chamberlin, Bradley D., Worley, Andrew
• Primary Examiner(s): Truong, Thomas
• Application Number:
  US13/363,860
• Publication Number:
  US 20130193811A1
• Time in Patent Office: 1,315 Days
• Field of Search: 310/211, 310/212, 310/216.113, 310/216.114, 310/216.116, 310216121-216124, 310/261, 310400-433
• US Class Current: 1/1
• CPC Class Codes: H02K 15/0012 Manufacturing cage rotors
• CPC Class Codes: H02K 17/20 having deep-bar rotors
• CPC Class Codes: H02K 9/06 with fans or impellers driven by the machine shaft

Abstract

An induction rotor includes a rotor core having an axial end surface, an end ring proximate the axial end surface that provides electrical communication between respective ends of conductor bars extending through the rotor core, and an end ring support structure that includes a ring member at least partially embedded in the end ring. An end ring support structure may have at least one axially extending member coupled with the ring member, such axially extending member projecting axially inwardly of the axial end surface and engaging the rotor core. An end ring support structure may include a ring member having an axially extending portion embedded in the end ring between radially inner and outer surfaces of the end ring whereby the end ring includes an outer portion, radially outwardly of the axially extending portion, and an inner portion disposed radially inwardly of the axially extending portion of the ring member.

Claims

1. An induction rotor, comprising:

a rotor core defining a central bore and having an axial end surface substantially perpendicular to an axis of rotation of the rotor;

a plurality of conductor bars extending through the rotor core;

an end ring proximate the axial end surface and providing electrical communication between respective ends of the conductor bars; and

an end ring support structure including;

a ring member at least partially embedded in the end ring;

at least one axially inwardly extending member coupled with the ring member and projecting axially inwardly of the axial end surface and into the central bore;

a radially extending center portion which abuttingly engages the rotor core and is at least partially embedded in the end ring, the center portion interconnecting the ring member and the at least one axially inwardly extending member; and

wherein the axially inwardly extending member defines a radially outward facing surface that abuttingly engages a radially inward facing surface within the central bore.

2. The rotor according to claim 1, wherein the end ring support structure further comprises an annular axially outwardly extending portion radially bisecting at least a portion of the end ring.

3. The rotor according to claim 2, wherein the end ring has an axial end surface and wherein the axially outwardly extending portion projects beyond such axial end surface to form external fan blades.

4. The induction rotor of claim 1 wherein the radially inward facing surface engaged by the axially inwardly extending member is defined by the rotor core and forms a portion of the central bore.

5. An induction rotor, comprising:

a rotor core defining a central bore and having an axial end surface substantially perpendicular to an axis of rotation of the rotor;

a plurality of conductor bars extending through the rotor core;

an end ring proximate the axial end surface and providing electrical communication between respective ends of the conductor bars; and

an end ring support structure including;

a ring member at least partially embedded in the end ring;

at least one axially inwardly extending member coupled with the ring member and projecting axially inwardly of the axial end surface and into the central bore; and

a radially extending center portion which abuttingly engages the rotor core and is at least partially embedded in the end ring, the center portion interconnecting the ring member and the at least one axially inwardly extending member;

wherein the end ring support structure further comprises an annular axially outwardly extending portion radially bisecting at least a portion of the end ring; and

wherein the axially outwardly extending portion extends away from the axial end surface of the rotor core at a skewed angle to the axial end surface, whereby the end ring comprises an annular portion adjacent the conductor bars, such annular portion being axially outward of such axial end surface and axially inward of such skewed portion, and being radially inward of such end surface.