Washing machine and control method thereof

• US 9,133,575 B2
• Filed: 09/30/2011
• Issued: 09/15/2015
• Est. Priority Date: 10/19/2010
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: Hong, Sangwook
• Primary Examiner(s): GRAVINI, STEPHEN MICHAEL
• Application Number:
  US13/880,149
• Publication Number:
  US 20130219741A1
• Time in Patent Office: 1,446 Days
• Field of Search: 343/81, 345/95, 346/01, 346/10, 58/5.C, 58/19, 58/20
• US Class Current: 1/1
• CPC Class Codes: D06F 2103/08 Humidity
• CPC Class Codes: D06F 2103/38 Time, e.g. duration
• CPC Class Codes: D06F 2103/58 related to condensation, e.g. condensate water level
• CPC Class Codes: D06F 25/00 Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and having further drying means, e.g. using hot air control of washing or of washing and drying D06F33/00, D06F34/00; domestic laundry dryers D06F58/00
• CPC Class Codes: D06F 39/087 Water level measuring or regulating devices
• CPC Class Codes: D06F 58/04 Details controlling or regulating devices D06F34/00
• CPC Class Codes: D06F 58/24 Condensing arrangements
• CPC Class Codes: D06F 58/38 of drying, e.g. to achieve the target humidity

Abstract

A washing machine and a control method therefore are disclosed. The washing machine includes a cabinet (10); a tub (100) fixed to the cabinet (10); a drum (300) rotatably provided in the tub (100); a dry duct (20) which heats air exhausted from the tub (100) a predetermined temperature, to re-supply the heated air to the tub (100); condensation unit (170) which condenses moisture on at least a predetermined area of an inner circumferential surface of the tub (100) by heat-exchanging external air of the cabinet (10) with at least predetermined area of an outer circumferential surface of the tub (100); and sensing unit (410) which senses the amount of condensate generated in the tub (100). A washing machine and a control method thereof are disclosed. The washing machine includes a cabinet; a tub fixed to the cabinet; a drum rotatably provided in the tub; a dry duct which heats air exhausted from the tub a predetermined temperature, to re-supply the heated air to the tub; condensation unit which condenses moisture on at least a predetermined area of an inner circumferential surface of the tub by heat-exchanging external air of the cabinet with at least predetermined area of an outer circumferential surface of the tub; and sensing unit which sense the amount of condensate generated in the tub.

Claims

1. A washing machine, comprising:

a cabinet;

a tub provided in the cabinet to hold water therein, the tub having a heated-air inlet located at a front side of the tub and a heated-air outlet located in an upper side of the tub to allow inflow and exhaustion of hot air;

a drum rotatably provided in the tub;

a dry duct connected to the heated-air inlet and the heated-air outlet in fluid communication to provide a passage for the hot air to flow into the tub;

a heater provided in the dry duct to generate hot air;

a fan located between the heated-air outlet and the dry duct;

an air-cooled type condensation device that condenses moisture on at least a predetermined area of an inner circumferential surface of the tub by heat-exchanging external air drawn into the cabinet with at least a predetermined area of an outer circumferential surface of the tub; and

a first sensor that senses an amount of condensate generated in the tub.

2. The washing machine as claimed in claim 1, wherein the first sensor is a water level sensor that senses the amount of the condensate stored in the tub.

3. The washing machine as claimed in claim 1, wherein the air-cooled type condensation device comprises:

a suction passage that sucks the external air into the cabinet;

a condensation passage that guides the air toward the predetermined area of the outer circumferential surface of the tub; and

an exhaustion passage that exhausts the air that has passed through the condensation passage outside of the cabinet.

4. The washing machine as claimed in claim 3, wherein a ventilation fan that ventilates the air is provided in the exhaustion passage.

5. The washing machine as claimed in claim 1, wherein the air-cooled type condensation device comprises:

a suction hole provided in the cabinet through which the external air is drawn into the cabinet; and

an exhaustion hole provided in the cabinet through which the air inside the cabinet is exhausted outside of the cabinet.

6. The washing machine as claimed in claim 5, further comprising:

a ventilation fan provided in at least one of the suction hole or the exhaustion hole.

7. The washing machine as claimed in claim 1, wherein a first end of the dry duct is connected with the heated-air inlet hole that channels air inside the tub to the dry duct, and a second end of the dry duct is connected with the heated-air outlet hole that supplies air into the tub.

8. The washing machine as claimed in claim 7, wherein the heated-air outlet hole is provided in an upper rear portion of the tub and the heated-air inlet hole is provided in an upper front portion of the tub.

9. The washing machine as claimed in claim 8, wherein the heated-air inlet hole is located in front of an opening formed in the drum.

10. The washing machine as claimed in claim 1, further comprising:

a shaft connected with the drum;

a bearing housing that rotatably supports the shaft;

a motor that rotates the shaft; and

a suspension connected with the bearing housing, to dampen vibration of the drum.

11. The washing machine as claimed in claim 1, further comprising:

a drive comprising a shaft connected with the drum, a bearing housing that rotatably supports the shaft, and a motor that rotates the shaft; and

a seal that seals a rear portion of the tub to prevent water from leaking to the drive from the tub, wherein the seal allows the drive to move relatively with respect to the tub.

12. The washing machine as claimed in claim 1, further comprising:

a suspension that supports the drum, wherein the tub is supported by the suspension more rigidly than the drum is supported by the suspension.

13. A method for controlling a washing machine as claimed in claim 1, the method comprising:

sensing via a second sensor a first amount of laundry, wherein the first amount is sensed before water is supplied to the drum of the washing machine;

sensing via the second sensor a second amount of the laundry, wherein the second amount is sensed before a drying cycle of the washing machine is performed;

calculating via a controller in communication with the second sensor an expected amount of condensate based on the sensed first and second amounts of the laundry, wherein the calculating the expected amount of the condensate comprises calculating the expected amount of the condensate by subtracting the first amount of laundry from the second amount of laundry;

sensing via the first sensor the amount of condensate generated while drying of the laundry is performed; and

determining via the controller a drying completion point by comparing the sensed amount of the condensate with the expected amount of the condensate.

14. The method as claimed in claim 13, wherein the first amount of the laundry is sensed via the second sensor before a washing or rinsing cycle of the washing machine is performed.

15. The method as claimed in claim 13, wherein the second amount of the laundry is sensed via the second sensor after a rinsing or dry-spinning cycle of the washing machine is performed.

16. The method as claimed in claim 13, wherein the calculating the expected amount of the condensate comprises setting a predetermined percentage of a value remaining after subtracting the first amount of the laundry from the second amount of the laundry as the expected amount of the condensate.

17. The method as claimed in claim 13, wherein the determining the drying completion point comprises turning off a heater of the washing machine, when the sensed amount of the condensate is equal to the expected amount of the condensate or more.

18. The method as claimed in claim 17, further comprising driving the fan for a predetermined time period after the heater is off.