Fire and smoke rated fabric door

• US 9,133,663 B2
• Filed: 04/17/2013
• Issued: 09/15/2015
• Est. Priority Date: 02/24/2011
• Status: Active Grant

• Current Assignee: Cornellcookson, Inc.
• Original Assignee: CIW Enterprises, Inc.
• Inventors: Klish, Ian, Kondash, Joseph D., Balay, Joseph L., Balay, Thomas
• Primary Examiner(s): Mitchell, Katherine
• Assistant Examiner(s): Shablack, Johnnie A
• Application Number:
  US13/864,433
• Publication Number:
  US 20130228289A1
• Time in Patent Office: 881 Days
• Field of Search: 160 7- 9, 160/310, 160/1, 160/300, 160/301, 160/405
• US Class Current: 1/1
• CPC Class Codes: A62C 2/10 Fire-proof curtains
• CPC Class Codes: A62C 2/22 Fire-dampers with provision for the removal of an obstacle, e.g. rails, conveyors, before closing the opening
• CPC Class Codes: A62C 2/247 electric
• CPC Class Codes: E06B 9/68 Operating devices or mechanisms, e.g. with electric drive
• CPC Class Codes: E06B 9/82 automatic

Abstract

A vertically coiling door assembly that is used for emergency egress. Upon notice of a predefined alarm state, after a delay the door deploys by gravity, stopping upon contact with an obstruction. The door may be lifted at any time without power and after a set amount of lift powered movement is triggered moving the door to a preset height, pausing the door at that height, and then resuming gravity deployment. In the total absence of power the door may still be lifted, with resumption of gravity deployment upon removal of the lifting force.

Claims

1. An overhead coiling door system comprising:

a vertically coiling curtain operatively contained within vertically oriented side members and operatively connected to a counterbalance assembly and an operational assembly;

wherein

the counterbalance assembly comprises a counterbalance barrel supported at each end by a securing member;

the operational assembly comprises a powered operating system comprising an operator comprising a controller, releasing device, continuously charged backup power supply and drive motor assembly;

release of the door is delayed for a first predetermined period of time upon receiving notice of a predefined emergency alarm condition;

the releasing device is released after the first predetermined period of time allowing the door to deploy by gravity at a predetermined rate;

the gravity deployment is stopped upon door contact with an obstruction;

gravity deployment is continued at the predetermined rate upon removal of the obstruction;

the door is capable of being lifted without power at any time with less than a predefined amount of emergency egress lifting force and after the door is lifted a predetermined amount a power engagement is triggered to power move the door to a predetermined minimum escapement area;

the door is paused at the predetermined minimum escapement area for a second predetermined period of time; and

the door is allowed to once again deploy by gravity at the predetermined rate after the second predetermined period of time; and

lifting capability of the door without power with less than a predefined amount of emergency egress lifting force is available at any time upon loss of the operating power, with resumption of gravity deployment at the predetermined rate upon removal of the emergency egress lifting force.

2. An overhead coiling door system comprising:

a vertically coiling curtain operatively contained within vertically oriented side members and operatively connected to a counterbalance assembly and an operational assembly;

a ratcheting assembly operatively connected to a drive motor assembly; and

a rotation sensor operatively connected to a releasing device;

wherein

the counterbalance assembly comprises a counterbalance barrel supported at each end by a securing member;

the operational assembly comprises a powered operating system comprising an operator comprising a controller, the releasing device, continuously charged backup power supply and the drive motor assembly;

the curtain comprises a handle capable of lifting with no more than a predetermined emergency egress requirement of upward lifting force to create a predefined minimum escapement area;

the counterbalance assembly and operational assembly are contained within an overhead coil box;

the curtain comprises a fires resistant material;

a first and second outer edge, each outer edge comprising a side geometry mechanically locked within the vertically oriented side members; and

a curtain bottom edge comprising a collapsible bottom bar profile;

the counterbalance barrel is driven by a barrel sprocket operatively connected to a motor drive sprocket through a roller chain;

release of the door is delayed for a first predetermined period of time upon receiving notice of a predefined emergency alarm condition;

the releasing device is released after the first predetermined period of time allowing the door to deploy by gravity at a predetermined rate;

the gravity deployment is stopped upon door contact with an obstruction;

gravity deployment is continued at the predetermined rate upon removal of the obstruction;

the door is capable of being lifted without power at any time with less than a predefined amount of emergency egress lifting force and after the door is lifted a predetermined amount a power engagement is triggered to power move the door to a predetermined minimum escapement area;

the door is paused at the predetermined minimum escapement area for a second predetermined period of time; and

the door is allowed to once again deploy by gravity at the predetermined rate after the second predetermined period of time; and

lifting capability of the door without power with less than a predefined amount of emergency egress lifting force is available at any time upon loss of the operating power, with resumption of gravity deployment at the predetermined rate upon removal of the emergency egress lifting force.

3. A method of providing overhead coiling door emergency egress comprising the steps of:

Delaying for a first predetermined period of time release of a door upon receiving notice of a predefined emergency alarm condition;

releasing a releasing device after the first predetermined period of time allowing the door to deploy by gravity at a predetermined rate;

stopping the gravity deployment upon door contact with an obstruction;

continuing gravity deployment at the predetermined rate upon removal of the obstruction;

lifting the door without power at any time with less than a predefined amount of emergency egress lifting force and after the door is lifted a predetermined amount triggering a power engagement to power move the door to a predetermined minimum escapement area;

pausing the door at the predetermined minimum escapement area for a second predetermined period of time; and

allowing the door to once again deploy by gravity at the predetermined rate after the second predetermined period of time; and

providing lifting capability of the door without power at any time with less than a predefined amount of emergency egress lifting force upon loss of the operating power, with resumption of gravity deployment at the predetermined rate upon removal of the emergency egress lifting force.

4. The method of claim 3 further comprising the step of deploying the door to a predetermined position once the predefined emergency alarm condition ends.

5. The method of claim 3 wherein the door comprises:

a vertically coiling curtain operatively contained within vertically oriented side members and operatively connected to a counterbalance assembly and an operational assembly;

wherein

the counterbalance assembly comprises a counterbalance barrel supported at each end by a securing member;

the operational assembly comprises a powered operating system comprising an operator comprising a controller, releasing device, continuously charged backup power supply and drive motor assembly;

the controller automatically deploys the curtain upon entering an alarm condition to delay release for a predetermined time period and then release the releasing device activating the curtain to gravity deploy at a predetermined rate governed by the system, the curtain stopping its deployment upon encountering an obstruction and redeploying once the obstruction is removed; and

the curtain comprises a handle capable of lifting with no more than a predetermined emergency egress requirement of upward lifting force to create a predefined minimum escapement area.

6. The method of claim 5 wherein the curtain is fire resistant and the counterbalance assembly and operational assembly are contained within an overhead coil box.

7. The method of claim 5 wherein the curtain comprises a first and second outer edge, each outer edge comprising a side geometry creating a mechanical lock within the vertically oriented side members.

8. The method of claim 5 wherein the counterbalance barrel is driven by a barrel sprocket operatively connected to a motor drive sprocket through a roller chain.

9. The method of claim 5 wherein the releasing device is a holding brake.

10. The method of claim 5 wherein the counterbalance assembly further comprises a torsion spring operatively connected to the counterbalance barrel.

11. The method of claim 5 wherein the counterbalance assembly further comprises a spring motor comprised of constant torque springs operatively connected to the counterbalance barrel.

12. The method of claim 5 wherein a curtain bottom edge comprises a collapsible bottom bar profile.

13. The method of claim 12 further comprising the step of deploying the door to a predetermined position once the predefined emergency alarm condition ends.

14. The method of claim 12 wherein the collapsible bottom bar profile comprises a floating bumper collapsibly attached to a bottom bar.

15. The method of claim 3 wherein the door comprises:

a vertically coiling curtain operatively contained within vertically oriented side members and operatively connected to a counterbalance assembly and an operational assembly;

a ratcheting assembly operatively connected to a drive motor assembly; and

a rotation sensor operatively connected to the releasing device;

wherein

the counterbalance assembly comprises a counterbalance barrel supported at each end by a securing member;

the operational assembly comprises a powered operating system comprising an operator comprising a controller, the releasing device, continuously charged backup power supply and the drive motor assembly;

the controller automatically deploys the curtain upon entering the alarm condition to delay release for the first predetermined time period and then release the releasing device activating the curtain to gravity deploy at a predetermined rate governed by the system, the curtain stopping its deployment upon encountering an obstruction and redeploying once the obstruction is removed; and

the curtain comprises a handle capable of lifting with no more than a predetermined emergency egress requirement of upward lifting force to create the predefined minimum escapement area;

the counterbalance assembly and operational assembly are contained within an overhead coil box;

the curtain comprises a fire resistant material;

a first and second outer edge, each outer edge comprising a side geometry creating a mechanical lock within the vertically oriented side members; and

a curtain bottom edge comprising a collapsible bottom bar profile; and

the counterbalance barrel is driven by a barrel sprocket operatively connected to a motor drive sprocket through a roller chain.

16. The method of claim 15 wherein the counterbalance assembly further comprises a spring motor comprised of constant torque springs operatively connected to the counterbalance barrel.

17. The method of claim 15 further comprising a control for opening, closing, and stopping the door, operatively connected to the operational assembly.

18. The method of claim 15 wherein the collapsible bottom bar profile comprises a floating bumper collapsibly attached to a bottom bar.

19. The method of claim 18 further comprising the step of deploying the door to a predetermined position once the predefined emergency alarm condition ends.

20. The method of claim 15 wherein the releasing device is a holding brake.

21. The method of claim 15 wherein the counterbalance assembly further comprises a torsion spring operatively connected to the counterbalance barrel.