Method and apparatus for autonomous downhole fluid selection with pathway dependent resistance system

• US 9,133,685 B2
• Filed: 01/16/2012
• Issued: 09/15/2015
• Est. Priority Date: 02/04/2010
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Fripp, Michael Linley, Dykstra, Jason D., DeJesus, Orlando
• Primary Examiner(s): FULLER, ROBERT EDWARD
• Application Number:
  US13/351,087
• Publication Number:
  US 20130255960A1
• Time in Patent Office: 1,338 Days
• Field of Search: 166/386, 166/373, 166/316, 137/803, 137/804, 137/834, 137/841
• US Class Current: 1/1
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: E21B 43/08 Screens or liners expandable screens or liners E21B43/108
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/14 Obtaining from a multiple-zone well
• CPC Class Codes: E21B 43/32 Preventing gas- or water-coning phenomena, i.e. the formation of a conical column of gas or water around wells
• CPC Class Codes: F15C 1/16 Vortex devices, i.e. devices in which use is made of the pressure drop associated with vortex motion in a fluid vortex chambers F15D1/0015; vortex chambers as resistances F15C1/02; vortex chambers associated with amplifiers for improving the switching time by interaction F15C1/14
• CPC Class Codes: Y10T 137/2065 Responsive to condition external of system
• CPC Class Codes: Y10T 137/2076 Utilizing diverse fluids
• CPC Class Codes: Y10T 137/2087 Means to cause rotational flow of fluid [e.g., vortex generator]
• CPC Class Codes: Y10T 137/212 System comprising plural fluidic devices or stages

Abstract

An apparatus is described for controlling fluid flow in a downhole tubular. Fluid is flowed through a flow control system having a flow ratio control system and a pathway dependent resistance system. The flow ratio control system has a first and second passageway, where the ratio of fluid flowing through the passageways dependent on a characteristic of the fluid flow. The pathway dependent resistance system includes a vortex chamber with a first inlet directing flow primarily tangentially into the vortex chamber and the second inlet directing flow primarily radially into the vortex chamber. Undesired fluids, such as gas or water, in an oil well, are directed, based on their relative fluid flow characteristics, into the vortex primarily tangentially, thereby restricting flow when the undesired fluid is present.

Claims

1. A device, comprising:

an inlet;

an outlet chamber;

a first passage in fluid communication with the inlet, terminating at the outlet chamber and having a first resistance to fluid flow of a viscosity;

a second passage in fluid communication with the inlet, terminating at the outlet chamber and having a second, different resistance to the fluid flow of the viscosity, the first and second passages oriented along different trajectories at the outlet chamber to form a combined flow in the outlet chamber and cause fluid flow from the first passage to influence which of a plurality of trajectories the resulting combined flow tends to flow; and

a third passage in fluid communication with the inlet, terminating at the outlet chamber and having a third resistance to the fluid flow of the viscosity different from both of the first and second resistances to the fluid flow of the viscosity, the third passage oriented along a different trajectory at the outlet chamber than the first and second passages and fluid flow.

2. The device of claim 1, further comprising a fluid diode in the first passage that provides the first resistance to fluid flow of the characteristic.

3. The device of claim 1, where the first passage comprises a first flow restrictor and the second passage comprises a second, different type of flow restrictor.

4. The device of claim 3, where the first and second flow restrictors are selected from a group consisting of a fluid diode, a tortious flow path, a surface texture, a material that swells when contacted with a certain fluid, and an orifice.

5. The device of claim 1, where the first passage comprises a consistent diameter along its length and is longer than the second passage to provide more resistance to fluid flow than the second passage as the fluid viscosity increases.

6. The device of claim 1, where the first passage is adapted to change the first resistance in response to changes in the viscosity differently than the second resistance changes in response to changes in the viscosity.

7. The device of claim 6, where the second passage is adapted to provide a substantially constant resistance to fluid flow in response to changes in the viscosity.

8. The device of claim 6, where the first passage provides a greater first resistance than the second resistance in response to increasing viscosity.

9. The device of claim 1, where the second passage accommodates more fluid flow than the first passage.

10. The device of claim 1, where the second passage accommodates more fluid flow than the first and third passages combined.

11. The device of claim 1, further comprising a well tool and where the inlet, outlet chamber, first passage and second passage are provided in the well tool.

12. A device, comprising:

a flow system that divides flow among at least three passages at a common inlet shared by the at least three passages based on the viscosity of the fluid flow, and that recombines the flow at a common outlet shared by the at least three passages in a direction that depends on the viscosity of the fluid flow, wherein the at least three passages having first, second and third resistances to the fluid flow, each of the first, second and third resistances to the fluid flow distinct from the other two of the first, second and third resistances to the fluid flow.

13. The device of claim 12, where the at least three passages comprise a first and a second passage both in communication with an inlet and an outlet, the first passage oriented in a first trajectory at the outlet and the second passage oriented in a second different trajectory at the outlet.

14. The device of claim 12, further comprising a fluid diode in at least one of the passages.

15. The device of claim 12, further comprising a first flow restrictor in one of the passages that is of a different type than a second flow restrictor in another of the passages, and where the first and second flow restrictors are selected from a group consisting of a fluid diode, a tortious flow path, a surface texture, a material that swells when contacted with a certain fluid, and an orifice.

16. The device of claim 12, where one of the passages comprises a consistent diameter along its length and is longer than another of the passages to provide more resistance to fluid flow than the other passage as the viscosity increases.

17. The device of claim 12, where the resistance to fluid flow of one of the passages changes in response to changes in the viscosity differently than the resistance to fluid flow of another of the passages changes in response to changes in the viscosity.

18. The device of claim 17, where one of the passages provides a substantially constant resistance to fluid flow in response to changes in the viscosity.

19. The device of claim 17, where one of the passages provides a greater resistance than the resistance of another passage in response to increasing viscosity.

20. The device of claim 12, where the flow system is in a well tool.

21. A method, comprising:

dividing a fluid flow among first, second and third passages from an inlet to the first, second and third passages based on the viscosity of the fluid flow, the first, second and third passages having respective first, second and third resistances to the fluid flow which are distinct from one another; and

recombining the fluid flow from the first, second and third passages at a common outlet to flow in a direction dependent on the viscosity of the fluid flow.

22. The method of claim 21, where dividing a fluid flow among first, second and third passages based on the viscosity of the fluid flow comprises resisting fluid flow through the passages differently in relation to the viscosity of the fluid flow.

23. The method of claim 22, where resisting fluid flow comprises resisting fluid flow with a restrictor selected from a group consisting of a fluid diode, a tortious flow path, a surface texture, a material that swells when contacted with a certain fluid, and an orifice.

24. The method of claim 22, where resisting flow through a passage comprises providing a substantially constant resistance to fluid flow in response to changes in the viscosity.

25. The method of claim 21, where the dividing and the recombining are performed in a well tool.

26. A method of directing flow in a subterranean wellbore, comprising:

receiving first, second and third separate fluid flows in a well device, the received third flow smaller than either of the first or second flows, the received second flow smaller than the received first flow, and the first flow flowing in a first direction, the second flow flowing in a second direction, different than the direction of the first flow;

combining the first, second and third flows in a common outlet chamber, the first flow into the common outlet chamber oriented to direct the resulting combined flow more towards the first direction; and

generating a flow condition that increases the tendency of the combined flow to flow more towards the first direction.

27. The method of claim 26, wherein generating a flow condition comprises directing the combined flow against a surface extending in the first direction that increases the tendency of the combined flow to flow along the surface in the first direction.

28. The method of claim 26, wherein the flow condition comprises a Coanda effect.

29. The method of claim 26, wherein generating a flow condition comprises collecting a portion of the combined flow in a low pressure chamber residing toward the first direction and generating a low pressure in the first direction that increases the tendency of the combined flow to flow more towards the first direction.

30. The method of claim 26, wherein generating a flow condition comprises generating an eddy in the second direction that increases the tendency of the combined flow to flow toward the first direction.

31. The method of claim 26, further comprising separating the fluid into the first flow, the second flow and the third flow from a common inlet chamber based on the viscosity of the fluid.

32. The method of claim 26, wherein the flow is bistable to flow stably in the first direction or second direction, and generating a flow condition comprises generating a flow condition that increases the tendency of the combined flow to flow stably in the first direction.

33. The method of claim 26, wherein well device comprises a proportional amplifier and generating a flow condition comprises dividing the flow between the first direction and the second direction proportionally based on the flow.

34. A well device for use in a subterranean well bore, comprising:

a first passage for flowing a first fluid flow from an inlet to an outlet the first passage having a first resistance to the first fluid flow; and

a second passage for flowing a second fluid flow from the inlet to the outlet to combine with the first fluid flow at the outlet, the first passage oriented in a first trajectory at the outlet and the second passage oriented in a second, different trajectory at the outlet the second passage having a second resistance to the second fluid flow, different from the first resistance; and

a third passage for flowing a third flow from the inlet to the outlet to combine with the first and second fluid flows at the outlet, the third passage oriented in a third trajectory at the outlet different from the first and second trajectories, the third passage having a third resistance to the third fluid flow, different from both the first and second resistances,

wherein fluid flow from one of the first and second passages influences toward which of the first and second trajectories the combined flow tends to flow.

35. The well device of claim 34, wherein the outlet comprises a first sidewall surface diverging in the first trajectory from a center of the outlet and a second sidewall surface diverging in the second trajectory from the center of the outlet.

36. The well device of claim 35, wherein the first and second sidewall surfaces are planar.

37. The well device of claim 35, wherein the outlet comprises a first outlet in the first trajectory and a second outlet in the second trajectory.

38. The well device of claim 37, wherein the outlet comprises a V-shaped structure dividing the first outlet from the second outlet.

39. The well device of claim 34, wherein the first passage extends between the inlet and the outlet.

40. The well device of claim 34, further comprising a fluid separator configured to separate the fluid between the first passage and the second passage based on at least one of density of the fluid or viscosity of the fluid.

41. The well device of claim 34, further comprising:

a first low pressure chamber adjacent the first passage and toward the first trajectory that, when flow passes the first chamber, generates a low pressure that increases the tendency of the combined flow to flow more towards the first trajectory; and

a second low pressure chamber adjacent the second passage and toward the second trajectory that, when flow passages the second chamber, generates a low pressure that increases the tendency of the combined flow to flow more towards the second trajectory.

42. The well device of claim 34, wherein the combined flow is bistable to flow in the first trajectory or the second trajectory.

43. A well device, comprising:

an inlet for receiving fluid flow oriented more towards a first direction or more towards a second direction;

an outlet having diverging wall surfaces;

a first side chamber between the inlet and the outlet and toward the first direction, the first side chamber in communication with fluid flow from the inlet;

a second side chamber between the inlet and the outlet and toward the second direction, the second side chamber in communication with the outlet; and

first, second and third passages each extending from the first side chamber to the second side chamber and connecting an interior of the first and second side chambers, wherein the first, second and third passages have respective first, second and third resistances to the fluid flow, each of the first, second and third resistances to the fluid flow distinct from the other two of the first, second and third resistances to the fluid flow.

44. The well device of claim 43, wherein the outlet comprises a first planar sidewall surface diverging in the first direction from a center of the outlet and a second planar sidewall surface diverging in the second direction from the center of the outlet.

45. The well device of claim 44, wherein the outlet comprises a first outlet in the first direction and a second outlet in the second direction.

46. The well device of claim 45, wherein the outlet comprises a V-shaped structure dividing the first outlet from the second outlet.

47. The well device of claim 43, wherein the first passage extends between the inlet and the outlet.

48. The well device of claim 43, further comprising a fluid separator configured to separate the fluid between the first passage and the second passage based the viscosity of the fluid.

49. The well device of claim 43, wherein the combined flow is bistable to flow in the first direction or the second direction.