Fluid-working machine and method of detecting a fault

• US 9,133,839 B2
• Filed: 02/23/2011
• Issued: 09/15/2015
• Est. Priority Date: 02/23/2010
• Status: Active Grant

• Current Assignee: Artemis Intelligent Power Ltd. (Danfoss A/S)
• Original Assignee: Artemis Intelligent Power Ltd. (Danfoss A/S)
• Inventors: Rampen, William Hugh Salvin, Caldwell, Niall James, Fielding, Michael Richard, Laird, Stephen Michael, Stein, Uwe Bernhard Pascal, Campbell, John Tearlach
• Primary Examiner(s): Freay, Charles
• Assistant Examiner(s): Hansen, Kenneth J
• Application Number:
  US13/320,677
• Publication Number:
  US 20120057991A1
• Time in Patent Office: 1,665 Days
• Field of Search: 417/53, 417/213, 417/216, 417/426, 702/64, 702/114
• US Class Current: 1/1
• CPC Class Codes: F04B 49/24 Bypassing
• CPC Class Codes: F04B 51/00 Testing machines, pumps, or pumping installations
• CPC Class Codes: F04B 53/1082 magnetic
• CPC Class Codes: F04B 7/0076 the members being actuated by electro-magnetic means
• CPC Class Codes: G16Z 99/00 Subject matter not provided for in other main groups of this subclass

Abstract

In a method of detecting a fault in a fluid-working machine including a plurality of working chambers of cyclically varying volume, each working chamber is operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume to carry out a working function responsive to a received demand signal. An output parameter of the fluid working machine, which is responsive to the displacement of working fluid by one or more of the working chambers to carry out the working function, is measured. It is determined whether the measured output parameter fulfils at least one acceptable function criterion, taking into account the previously selected net displacement of working fluid by a working chamber during a cycle of working chamber volume to carry out the working function.

Claims

1. A method of detecting a fault in a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of a working fluid which is selectable by active control of one or more electronically controllable valves for each cycle of a working chamber volume to carry out a working function responsive to a received demand signal,

the method comprising determining whether a measured output parameter of the fluid working machine which is responsive to the displacement of the working fluid by one or more of the working chambers to carry out the working function fulfils at least one acceptable function criterion,

the method further comprising taking into account the previously selected net displacement of the working fluid by a working chamber of said plurality of working chambers by the active control of one or more electronically controllable valves during a cycle of working chamber volume to carry out the working function.

2. A method according to claim 1, wherein the step of determining whether the measured output parameter fulfils at least one acceptable function criterion is carried out a period of time after a selection of a net displacement of the working fluid by a working chamber of said plurality of working chambers during a specific cycle of working chamber volume.

3. A method according to claim 2, wherein the method comprises interspersing idle cycles in which no said net displacement of the working fluid by a working chamber is selected and active cycles in which the net displacement of the working fluid by the same working chamber is selected, wherein the step of determining whether the measured output parameter fulfils at least one acceptable function criterion is not carried out responsive to selection of no said net displacement of the working fluid by a working chamber.

4. A method according to claim 1, wherein the at least one acceptable function criterion depends on the volume of the working fluid previously selected to be displaced by one or more said working chambers to meet the working function.

5. A method according to claim 1, further comprising the step of comparing a property of the measured output parameter with an expected property of the measured output parameter which is determined taking into account the volume of the working fluid previously selected to be displaced by one or more said working chambers to carry out the working function.

6. A method according to claim 5, wherein the expected property of the measured output parameter is determined taking into account the volume of the working fluid previously selected to be displaced by a working chamber of said plurality of working chambers to carry out the working function during each of two consecutive cycles of working chamber volume.

7. A method according to claim 1, wherein the measurement of the measured output parameter of the fluid working machine is responsive to the previously selected net displacement of the working fluid by a working chamber during a cycle of working chamber volume to carry out the working function.

8. A method according to claim 1, wherein the at least one acceptable function criterion relates to the value of the measured output parameter, the rate of change of the measured output parameter, or fluctuations in the measured output parameter.

9. A method according to claim 1, further comprising determining whether a plurality of measured output parameters of the fluid working machine which are responsive to the displacement of the working fluid by one or more of the working chamber to carry out the working function fulfil at least one acceptable function criterion.

11. A method according to claim 1, further comprising executing a fault confirmation procedure responsive to determining that one or more measured output parameters of the fluid working machine does not fulfil at least one acceptable function criterion and again determining whether the one or more measured output parameters fulfil at least one acceptable function criterion.

12. A method according to claim 11, wherein, during the fault confirmation procedure, the volume of the working fluid to be displaced by one or more said working chambers during a plurality of cycles of working chamber volume is selected so that a time averaged net displacement of the working fluid by one or more working chamber to meet a working function should not be different to the time averaged net displacement of the working fluid by the one or more working chambers which would have occurred had the fault conformation procedure not been executed, if each of the said one or more working chamber is functioning correctly.

13. A method according to claim 1, further comprising taking into account the previously selected net displacement of the working fluid by more than one working chamber, including at least one working chamber other than the working chamber being assessed for a fault.

14. A method according to claim 1, wherein a working chamber is treated as unavailable responsive to detection that there is a fault associated with the working chamber.

15. A method according to claim 14, further comprising selecting the volume of the working fluid displaced by one or more said working chambers during each cycle of working chamber volume to carry out the working function responsive to the received demand signal, and selecting the volume of the working fluid displaced by a working chamber during a cycle of working chamber volume taking into account the availability of other said working chambers to displace fluid to carry out the working function.

23. A method according to claim 12, wherein the fault confirmation procedure comprises disabling working chambers of said plurality of working chambers in turn and determining whether one or more symptoms of a fault are thereby eliminated.

24. A method according to claim 23, wherein working chambers of said plurality of working chambers are disabled in turn by treating the working chambers as unavailable in turn.

25. A method according to claim 23, wherein the fault confirmation procedure further comprises activating working chambers of said plurality of working chambers in turn and determining whether one or more symptoms of a fault are thereby exacerbated.

10. A method of detecting a fault in a fluid path in a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of the working fluid which is selectable by active control of one or more electronically controllable valves for each cycle of working chamber volume to carry out a working function responsive to a received demand signal, and one or more ports, one or more of which are associated with the working function, wherein the fluid-working machine is configurable to direct the working fluid along a fluid path selectable from amongst a group of different fluid paths to carry out the working function, each fluid path in the group of different fluid paths extending between one or more said ports and one or more working chambers, the method comprising detecting a fault in the fluid-working machine, wherein the detecting the fault in the fluid-working machine further comprises

determining whether a measured output parameter of the fluid working machine which is responsive to the displacement of the working fluid by one or more of the working chambers to carry out the working function fulfils at least one acceptable function criterion, and

taking into account the previously selected net displacement of the working fluid by a working chamber of said plurality of working chambers by the active control of one or more electronically controllable valves during a cycle of working chamber volume to carry out the working function.

16. A fluid-working machine comprising a controller and a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of a working fluid which is selectable by the controller on each cycle of a working chamber volume, the controller operable to select the volume of the working fluid displaced by one or more said working chambers on each cycle of working chamber volume by active control of one or more electronically controllable valves to carry out a working function responsive to a received demand signal, the fluid-working machine further comprising a fault detection module operable to determine whether a measured output parameter of the fluid working machine which is responsive to the displacement of the working fluid by one or more said working chambers to carry out the working function fulfils at least one acceptable function criterion by taking into account the previously selected net displacement of the working fluid by a working chamber by the active control of one or more electronically controllable valves during a cycle of working chamber volume to carry out the working function.

17. A fluid-working machine according to claim 16, wherein the fault detection module is operable to determine whether the measured output parameter of the fluid working machine fulfils at least one acceptable function criterion by taking into account the previously selected net displacement of the working fluid by more than one working chamber, including at least one working chamber other than the working chamber being assessed for a fault.

18. A fluid-working machine according to claim 16, wherein the controller is operable to receive the measured output parameter.

19. A fluid-working machine according to claim 16, wherein the controller is operable to receive one or more further measurements of the measured output parameters, from one or more sensors associated with an output of the fluid working machine.

20. A fluid-working machine according to claim 16, comprising one or more ports, wherein

one or more of said one or more ports are associated with the working function, and

the fluid-working machine is configurable to direct the working fluid along a fluid path selectable from amongst a group of different fluid paths to carry out the working function, each fluid path in the group of different fluid paths extending between one or more said ports and one or more said working chambers.

21. A fluid-working machine according to claim 20, further comprising one or more sensors located between each said port and one or more of the working chambers, operable to measure an output parameter of the fluid-working machine associated with one or more working chambers.

22. A fluid-working machine according to claim 16, wherein the controller comprises a non-transitory computer readable recording medium storing computer software configured to operate the fault detection module.