Large screen display drive mechanism and truss

• US 9,134,600 B2
• Filed: 09/04/2012
• Issued: 09/15/2015
• Est. Priority Date: 09/22/2011
• Status: Active Grant

• Current Assignee: Tyler Truss LLC
• Original Assignee: Tyler Truss Systems, Inc.
• Inventors: Dodd, Mark C.
• Primary Examiner(s): Marcelo, Emmanuel M
• Assistant Examiner(s): GALLION, MICHAEL E
• Application Number:
  US13/602,620
• Publication Number:
  US 20130075518A1
• Time in Patent Office: 1,106 Days
• Field of Search: 242/390, 242/390.2, 242/557, 242/598, 242/598.5, 242/403
• US Class Current: 1/1
• CPC Class Codes: G03B 21/58 collapsible, e.g. foldable; of variable area

Abstract

A large screen display drive mechanism. A drum is rotatably mounted to a truss by an axle that extends centrally through the drum and mounted by bearings, in turn, mounted to the truss. A large screen display is wrappable on the drum and is electrically connected by a cable assembly extending through the drum and outwardly thereof through a sprocket fixedly mounted to an end of the drum. The cable assembly is wrapped around a portion of the axle extending outwardly of the drum. A motor with sprocket and chain drives the sprocket attached to the drum.

Claims

1. A large screen display drive mechanism comprising:

a frame including a stationary truss having a truss axis and bearings, said truss having a plurality of elongated members extending parallel and horizontal to the truss axis, said truss further having cross members attached to and spacing apart said members, said elongated members and cross members defining a top, opposite sides, and an open bottom forming a drum enclosure, said truss having opposite ends with said bearings mounted to said opposite ends;

a drum located and extending between said elongated members and cross members and rotatable within said stationary truss for wrapping a large screen display thereon with the drum rotatably mounted to said truss to extend said display from said truss only through said open bottom and to retract said display within said truss, said drum having a first end and a second end and having length therebetween, said elongated members and cross members of said truss surround and completely enclose said drum within said drum enclosure of said truss along said length of said drum while said elongated members and said cross members extend across said top and said opposite sides protecting said drum from impact by external objects as the truss, display and drum are lifted and lowered in place;

an axle extending through said bearings applying weight of the large screen display directed via said axle to said bearings and said truss, said axle having an longitudinal extending axis parallel to said truss axis, said axle mounted to said drum and having a main axle portion extending between said first end and said second end with said axle having a first end portion extending outwardly of said first end of the drum and rotating in unison about said axis with said main axle portion;

a first drum sprocket fixedly mounted to said first end of said drum;

a cable assembly having an interior segment located within said drum between said first end and said second end and having an exterior segment located outwardly of said first end, said interior segment connectable to a large screen display wrappable on said drum, said cable assembly extending through said first end of the drum and said first drum sprocket and then spiraling around said first end portion of said longitudinal extending axis of said axle outwardly of said first end of said drum, said cable assembly having an outer end that is stationary while said drum and interior segment of said cable assembly within said drum rotate in unison together while limiting relative motion of said interior segment of said cable relative to said drum;

a first motor having a first drive sprocket thereon to drive said first drum sprocket and rotate said drum by applying driving force to said drum outwardly of said axle limiting axle twisting and allowing said exterior segment of said cable assembly to wind and unwind on said first end portion outwardly of said drum with said interior segment of said cable assembly rotating with and within said drum; and

wherein;

said axle has a second end portion extending outwardly of said second end of the drum, and further comprising;

a second drum sprocket fixedly mounted to said second end of said drum; and

,

a second motor having a second drive sprocket thereon to drive said second drum sprocket and rotate said drum by applying driving force to said drum outwardly of said axle limiting axle twisting and allowing said cable assembly to wind and unwind on said second end portion.

2. The drive mechanism of claim 1 wherein:

said truss has a first end plate and a second end plate secured thereto at opposite ends of said truss, said bearings are mounted on said first end plate and said second end plate through which said axle extends transferring load from said axle applied thereto by large screen display weight and said cable assembly to said truss via said bearings and first end plate and second end plate.

3. The drive mechanism of claim 2 wherein:

said elongated members have ends attached to said first plate and said second plate.

4. The drive mechanism of claim 3 wherein:

said drum has a plurality of rings spaced along said axle axis and located radially outward therefrom upon which a large screen display can be wrapped.

5. The drive mechanism of claim 1 wherein:

said first drive sprocket and said second drive sprocket each have a sprocket axis of rotation offset from said axis of said axle with each drive sprocket smaller in diameter than said first drum sprocket and said second drum sprocket; and

further comprising a first continuous chain and a second continuous chain engaged respectively with said first drive sprocket and said second drive sprocket and respectively said first drum sprocket and said second drum sprocket to impart rotation to said axle; and

further comprising a plurality of rollers mounted to said truss to guide said display as said display is extended from said truss and retracted into said truss.

6. A mechanism comprising:

a large screen display;

a stationary truss having elongated members and cross members joined together forming a tubular shaped frame with a hollow interior and a longitudinal axis;

a drum enclosed within said hollow interior and rotatable within said stationary truss with said large screen display thereon with the drum rotatably mounted to and positioned completely within said truss, said drum having a first end and a second end and extending along said axis;

an axle having an longitudinal extending axis, said axle having an exterior segment and an interior segment, said interior segment mounted to said drum and extending between said first end and said second end, said exterior segment located outwardly of said first end of the drum;

a drum sprocket fixedly mounted to said first end of said drum to rotate therewith;

a cable connectable to said large screen display on said drum and positionable within said truss, said cable extending from within said drum and through said drum sprocket and then wrapping around said exterior segment of said axle and said longitudinal axis outwardly of said first end of said drum with said cable rotating together with said sprocket and drum on said axis when wrapping or unwrapping on said exterior segment; and

,

a motor having a drive shaft with a drive sprocket thereon to drive said drum sprocket and rotate said drum by applying driving force to said drum allowing said cable to wind and unwind on said exterior segment of said axle outwardly of said drum while said cable rotating with and within said drum.

7. The mechanism of claim 6 wherein:

said truss has bearings receiving said axle applying weight of the large screen display and said cable directed via said axle to said bearings and said truss.

8. The mechanism of claim 7 wherein:

said drive sprocket has a drive sprocket axis of rotation offset relative to said longitudinal axis of said axle and further comprising a continuous chain extending around said drive sprocket and said drum sprocket for rotation of said drum.

9. The mechanism of claim 8 wherein said interior segment and said exterior segment of said axle are integral.

10. A large screen display drive mechanism comprising:

a frame including a truss with a downward facing opening and having elongated members with said truss having a top and opposite sides;

a drum;

a large screen display positionable within said drum and extendable through said downward facing opening but not through said top or said opposite sides;

said drum enclosed within said truss between said top, said opposite sides and said bottom facing opening protecting said drum and large screen display from damage from external objects as said drum and display are lifted and lowered in place and having wrapped thereon said large screen display with the drum having an axis of rotation and rotatably mounted to said frame about said axis, said drum having a first end and a second end;

a drum sprocket fixedly mounted to said first end of said drum and rotatable therewith;

an elongated device located outwardly of said first end of the drum;

a cable assembly extending between said first end and said second end and being connectable to said large screen display wrapped on said drum, said cable assembly extending through said drum sprocket and then wrapping relative to said elongated device outwardly of said first end of said drum, said cable assembly including a cable rotating with said sprocket and drum on said axis when wrapping or unwrapping on said elongated device; and

,

a motor having a drive shaft with a drive sprocket thereon to drive said drum sprocket and rotate said drum by applying driving force to said drum allowing said cable assembly to wind and unwind on said elongated device outwardly of said drum while said large screen display to respectively retract and extend through said opening of said truss.

11. The mechanism of claim 10 wherein:

said elongated device is an axle upon which said drum is mounted with said axle extending between said first end and said second end of said drum and through said drum sprocket.

12. The mechanism of claim 11 and further comprising:

guide rollers mounted to said frame and extending there beneath to guide said large screen display as it is extended and retracted by said drum.

13. The mechanism of claim 12 wherein:

said truss has a pair of plates mounted thereto adjacent said first end and said second end of said drum, said plates include bearings engaged with said axle to transfer large screen display and cable assembly weight via said axle to said plates and said truss.