Composite communications cable

• US 9,136,045 B2
• Filed: 10/30/2013
• Issued: 09/15/2015
• Est. Priority Date: 10/30/2013
• Status: Active Grant

• Current Assignee: General Cable Technologies Corporation (General Cable Corporation)
• Original Assignee: General Cable Technologies Corporation (General Cable Corporation)
• Inventors: Burke, Michael J., Skocypec, Brian P., Rainville, Michael R., Greene, Katie A.
• Primary Examiner(s): KIM, ELLEN E
• Application Number:
  US14/067,366
• Publication Number:
  US 20150117825A1
• Time in Patent Office: 685 Days
• Field of Search: 385/101, 385/110, 385/105, 174/70.R
• US Class Current: 1/1
• CPC Class Codes: G02B 6/4416 Heterogeneous cables
• CPC Class Codes: H01B 11/06 with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
• CPC Class Codes: H01B 11/22 Cables including at least one electrical conductor together with optical fibres

Abstract

A communications cable that has a core that includes a dielectric separator. The separator has a spline that extends longitudinally in the core, thereby dividing the core into at least two quadrants. The separator also has at least one compartment. At least one pair of twisted insulated conductors is received in at least one of the quadrants and at least one optical fiber is received in the compartment of the dielectric separator. An outer jacket substantially surrounds the core.

Claims

1. A communications cable, comprising:

a core, comprising;

a dielectric separator comprising;

a spline extending longitudinally in said core and dividing said core into halves, the spline having opposing ends;

a first compartment attached to the spline and defining a first centerline;

a second compartment attached to said spline and defining a second centerline, wherein the spline is disposed between said first and second compartments;

at least one pair of twisted insulated conductors received in at least one of said halves of said core and being external to each of said first and second compartments; and

a first optical fiber received in said first compartment of said dielectric separator;

a second optical fiber received in said second compartment of said dielectric separator; and

an outer jacket substantially surrounding said core;

wherein;

said opposing ends of the spline contact an inner surface of said outer jacket at first and second locations;

said first and second locations are a spaced apart by a first distance;

said first and second centerlines of said first and second optical fibers are spaced apart by a second distance; and

said first distance is greater than said second distance.

2. A communications cable according to claim 1, wherein

said spline, said first compartment, and said second compartment are formed together in a unitary one-piece member.

3. A communications cable according to claim 2, wherein

respective webs connect said first compartment, and said second compartment to said spline.

4. A communications cable according to claim 3, wherein

a weakened section is provided in each of said webs allowing said first compartment, and said second compartment to tear away from said spline.

5. A communications cable according to claim 4, further comprising

a ripcord provided in each of said webs to facilitate tearing away of said first compartment, and said second compartment from said spline.

6. A communications cable according to claim 1, wherein

said first compartment, and said second compartment is connected to said spline near a center of said spline.

7. A communications cable according to claim 1, wherein

said first compartment, and said second compartment each contact an inner surface of said outer jacket.

8. A communications cable according to claim 1, wherein

said dielectric separator is formed of a thermoplastic polymer.

9. A communications cable according to claim 8, wherein

said dielectric separator is formed of one of polyvinyl chloride, polyolefin, fluoropolymer, polyetherimide.

16. A communications cable according to claim 7 wherein said first and second compartments contact said inner surface of said outer jacket at a different location than where said opposing ends contact said inner surface of said outer jacket.

17. A communications cable according to claim 1 wherein said first and second compartments are disposed entirely on opposite sides of the spline such that each of the first and second compartments is located in different halves of the core.

18. A communications cable according to claim 1 wherein said opposing ends of the spline are devoid of any compartments.

10. A communications cable, comprising:

a core, comprising;

a dielectric separator comprising;

a spline extending longitudinally in said core and dividing said core into halves, the spline having opposing ends;

a first compartment extending along one side of the spline and defining a first channel configured to receive an optical fiber, said first compartment defining a first centerline; and

a second compartment extending along an opposite side of said spline opposite the first compartment and defining a second channel configured to receive another optical fiber, said second compartment defining a second centerline; and

an outer jacket substantially surrounding said core;

wherein;

said opposing ends contact an inner surface of said outer jacket at first and second locations;

said first and second locations are a spaced apart by a first distance;

said first and second centerlines of said first and second optical fibers are spaced apart by a second distance; and

said first distance is greater than said second distance.

11. A communications cable according to claim 10, wherein

said spline and said first and second compartments are integral such that said dielectric separator is a unitary one-piece member.

12. A communications cable according to claim 11, wherein

a respective web connects each of said first and second compartments to said spline.

13. A communications cable according to claim 12, wherein

a weakened section is provided in each respective web allowing said first and second compartments to tear away from said spline.

14. A communications cable according to claim 10, wherein

said first and second compartments are connected to said spline near a center of said spline, such that said dielectric separator has a crossweb shape.

15. A communications cable according to claim 10, wherein

the first channel and the second channel each have a cross-sectional shape that is substantially circular.

19. A communications cable according to claim 10 wherein said opposing ends of the spline are devoid of any compartments.