Mat based antenna system to detect transponder tagged objects, for example during medical procedures

• US 9,136,597 B2
• Filed: 03/16/2012
• Issued: 09/15/2015
• Est. Priority Date: 03/17/2011
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: RF Surgical Systems, Incorporated (Medtronic Plc)
• Inventors: Blair, William A.
• Primary Examiner(s): Nguyen, Hoang V
• Application Number:
  US13/422,192
• Publication Number:
  US 20130016021A1
• Time in Patent Office: 1,278 Days
• Field of Search: 343/720, 607/60
• US Class Current: 1/1
• CPC Class Codes: H01Q 21/061 Two dimensional planar arrays
• CPC Class Codes: H01Q 3/26 varying the relative phase or relative amplitude of energisation between two or more active radiating elements; varying the distribution of energy across a radiating aperture H01Q3/12, H01Q3/22, H01Q3/24 take precedence
• CPC Class Codes: H01Q 7/00 Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop
• CPC Class Codes: H01Q 9/27 Spiral antennas

Abstract

A mat based antenna system allows medical personnel to ascertain the presence or absence of objects (e.g., medical implements, medical supplies) tagged with transponders in an environment in which medical procedures (e.g., surgery) are performed, and may allow reading of information from the transponders, writing information to the transponders and/or controlling or commanding the transponders. In use, the mat based antenna system may be positioned beneath a patient, such as during surgery or child birth. A controller is coupled to the antennas to transmit signals (e.g. interrogation signals) to the transponders and to receive signals (e.g., response signals) from the transponders.

Claims

1. A mat based antenna system for use in detecting transponder tagged objects which are used in performing medical procedures, the mat based antenna system comprising:

a first sheet of an electrically insulative material that is sized to support at least a portion of a patient, the first sheet having an upper face and a lower face opposed to the upper face;

a plurality of antennas positioned successively along at least a portion of a length of the first sheet;

a first layer of silicon carried by the upper face of the first sheet;

a second layer of silicon carried by the lower second face of the first sheet;

a gel layer positioned relatively above the first layer of silicon with respect to the first sheet; and

a foam layer spaced relatively above the gel layer with respect to the first sheet.

2. The mat based antenna system of claim 1, further comprising:

a top cover sheet spaced relatively above the foam layer with respect to the first sheet.

3. The mat based antenna system of claim 2 wherein the top cover is a nylon polyurethane laminate.

4. The mat based antenna system of claim 2, further comprising:

a bottom cover sheet spaced relatively below the second layer of silicon with respect to the first sheet.

5. The mat based antenna system of claim 4 wherein the bottom cover is a non-slip fabric.

6. The mat based antenna system of claim 4, further comprising:

a thermoplastic polyurethane positioned between the first layer of silicon and the gel layer.

7. The mat based antenna system of claim 6 wherein the first sheet is a polyethylene film.

8. The mat based antenna system of claim 7 wherein the antennas are traces of metal carried by the polyethylene film and the traces have dimensions that make the antennas radiolucent.

9. The mat based antenna system of claim 8 wherein the polyethylene film and the first and the second silicon layers form a unitary laminate structure.

10. The mat based antenna system of claim 7 wherein the antennas each comprise a respective stripe-line aluminum coil having a number of windings, each stripe-line aluminum coil having a thickness that is not greater than 200 microns.

11. The mat based antenna system of claim 10 wherein each stripe-line aluminum coil has a thickness that is not greater than 100 microns.

12. The mat based antenna system of claim 6 wherein the foam layer is a polyurethane foam.

13. The mat based antenna system of claim 6 wherein the gel layer is a thermoplastic elastomer.

14. The mat based antenna system of claim 1 wherein the antennas include a first set of three coil antennas spaced along the length of the first sheet, and a second set of three coil antennas spaced along the length of the first sheet, the second set of antennas spaced laterally across a width of the first sheet from the first set of antennas.

15. The mat based antenna system of claim 1, further comprising:

at least one cable interface head to allow selective communicative coupling of the antennas with a controller.

16. The mat based antenna system of claim 15 wherein the at least one cable interface head includes an upper foam member, a lower foam member, and a plurality of wires, each of the wires including an electrically insulative sheath along at least a portion thereof, the wires protectively sandwiched between the upper and the lower foam members.

17. The mat based antenna system of claim 16 wherein the at least one cable interface head further includes a housing bottom and a housing cover, the housing cover physically coupled to the housing bottom, the upper and the lower foam members sandwiched between the physically coupled housing bottom and cover.

18. The mat based antenna system of claim 17 wherein the at least one cable interface head further includes an upper layer of an electrically insulative tape positioned between the upper foam member and a lower layer of an electrically insulative tape positioned between the lower foam member and the housing bottom.

19. The mat based antenna system of claim 18 wherein the at least one cable interface head further includes a soft epoxy member and a hard epoxy member positioned opposed to one another proximate a location where the wires are electrically coupled to a number of conductive traces carried by the first sheet of electrically conductive material.

20. The mat based antenna system of claim 19, further comprising:

a cable carrying the plurality of wires; and

an interface head having a housing bottom, a housing cover, and a plurality of communicative paths extending therethrough, the communicative paths communicatively coupling the antennas of the mat based antenna system and the wires of the cable.