Bottom based balancing in lithium ion system

• US 9,136,716 B2
• Filed: 10/14/2008
• Issued: 09/15/2015
• Est. Priority Date: 10/15/2007
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: White, Daniel J., Matson, Lyle, Cruise, Nathan
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): PIGGUSH, AARON C
• Application Number:
  US12/250,673
• Publication Number:
  US 20090096419A1
• Time in Patent Office: 2,527 Days
• Field of Search: 320/118, 320/116, 320/119, 320/120, 320/122, 320/135, 320/136
• US Class Current: 1/1
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2200/00 Safety devices for primary or secondary batteries
• CPC Class Codes: H01M 2220/30 Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 50/543 Terminals
• CPC Class Codes: H01M 50/574 Devices or arrangements for the interruption of current
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A method comprises discharging each of a plurality of cells of a battery pack, stopping the discharging of a selected cell of the plurality of cells when the selected cell reaches a predetermined capacity, and charging the plurality of cells after the discharging has stopped for all of the plurality of cells.

Claims

1. A method of charging a battery pack comprising:

providing a battery pack having a plurality of cells, the plurality of cells connected in series;

providing a battery charger;

electrically coupling the battery pack to the battery charger;

upon electrically coupling the battery pack to the battery charger and while maintaining the series connection of the plurality of cells, the battery charger discharging all of the plurality of cells of the battery pack individually and simultaneously;

stopping the discharging of each cell of the plurality of cells when said each cell of the plurality of cells discharges to a predetermined low capacity threshold and continuing to discharge any remaining cells of the plurality of cells that have not discharged to the predetermined low capacity threshold; and

charging all of the plurality of cells only after the discharging has stopped for all of the plurality of cells.

2. The method of claim 1 further comprising:

selectively applying a first load to a first cell of the plurality of cells;

applying a second load to the first cell after applying the first load to the first cell; and

stopping discharging the first cell after applying the second load to the first cell.

3. The method of claim 2 further comprising:

measuring a voltage of each of the plurality of cells;

applying the second load to the first cell after the measured voltage corresponding to the first cell is less than a first threshold voltage; and

stopping discharging the first cell after the measured voltage corresponding to the first cell is less than a second threshold voltage.

4. The method of claim 3 wherein the first and second threshold voltages are approximately equal.

5. The method of claim 2 wherein the second load draws less current than the first load.

6. A battery charger comprising:

a housing;

a discharging device, in the housing, that discharges each of a plurality of cells of a battery pack, the plurality of cells connected in series;

a charging device, in the housing, that charges the plurality of cells; and

a control module that, upon electrically coupling the battery pack to the charging device and while the maintaining the series connection of the plurality of cells, selectively instructs the discharging device to discharge all of the plurality of cells individually and simultaneously, that selectively instructs the discharging device to stop discharging each cell of the plurality of cells when said each cell of the plurality of cells discharges to a predetermined low capacity threshold and continuing to discharge any remaining cells of the plurality of cells that have not discharged to the predetermined low capacity threshold, and that selectively instructs the charging device to begin charging all of the plurality of cells only after discharging is stopped for all the plurality of cells.

7. The battery charger of claim 6 wherein the discharging device includes first loads that are selectively applied to the plurality of cells and second loads that are selectively applied to the plurality of cells, wherein the discharging device applies one of the second loads to a first cell of the plurality of cells after applying one of the first loads to the first cell, and wherein the discharging device stops discharging the first cell after applying the one of the second loads to the first cell.

8. The battery charger of claim 7 further comprising a measurement device that measures a voltage of each of the plurality of cells, wherein the discharging device applies the one of the second loads to the first cell after the measured voltage corresponding to the first cell is less than a first threshold voltage, and wherein the discharging device stops discharging the first cell after the measured voltage corresponding to the first cell is less than a second threshold voltage.

9. The battery charger of claim 8 wherein the first and second threshold voltages are approximately equal.

10. The battery charger of claim 7 wherein the second loads draw less current than the first loads.