Medical devices including connector enclosures with a metallic weld to a can housing circuitry

• US 9,138,587 B2
• Filed: 12/19/2011
• Issued: 09/22/2015
• Est. Priority Date: 12/28/2010
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Deininger, Steven T., Clayton, Jeffrey, Peters, Charles E.
• Primary Examiner(s): LEON MUNOZ, EDWIN A
• Application Number:
  US13/976,354
• Publication Number:
  US 20140322964A1
• Time in Patent Office: 1,373 Days
• Field of Search: 439/620.09, 439/668, 439/909, 439/527, 439/271, 439/660, 600/378, 607/116, 607/37, 607/38, 607/57, 607/137, 298/25, 298/57, 298/77, 298/79
• US Class Current: 1/1
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor

Abstract

Medical devices provide connector enclosures that have a metallic portion that has a metallic weld to a metallic portion of a can that houses medical circuitry. The connector enclosure may have a metallic base that receives the metallic weld to the can. The can may have an open top that is capped by the metallic base of the connector enclosure upon mounting the connector enclosure to the can, and the metallic weld to the base of the connector enclosure may create a hermetic seal for the can. The metallic base may provide feedthrough pin passageways where feedthrough pins are present within the connector enclosure and are exposed beyond the metallic base for connection to medical circuitry within the can. The connector enclosure may also include additional metal features where an enclosure for the lead connectors may have walls that are entirely metal.

Claims

1. A method of constructing a medical device, comprising:

providing a can that houses medical circuitry, at least an edge of the can being metallic;

providing electrical connectors within the can and electrically connected to the medical circuitry;

providing a connector enclosure that encloses lead connectors, the connector enclosure having a base and at least one wall that are metallic, the base and the at least one wall being welded together and defining a cavity, the connector enclosure including an opening to the cavity;

providing lead connectors within the cavity and in alignment with the opening;

providing electrical conductors that are electrically connected to the lead connectors within the cavity and that are electrically isolated from the metallic base and wall while being exposed outside of the base of the connector enclosure;

placing the metallic edge of the can in contact with a metallic edge of the metallic base such that the electrical connectors within the can and the electrical conductors exposed outside the metallic base are in contact and are contained by a housing created by the contact of the can and the metallic base of the connector enclosure; and

creating a metallic weld between the contact of the metallic edge of the can and the metallic base of the connector enclosure.

2. The method of claim 1, wherein the can has an opening defined by the metallic edge and where creating the metallic weld is done so that the metallic base covers the opening.

3. The method of claim 1, wherein the can is fully metallic.

4. The method of claim 1, wherein the connector enclosure comprises a body that defines the cavity and is fully metallic.

5. The method of claim 1, wherein the metallic weld is a laser seam weld.

6. The method of claim 1, wherein the metallic base and metallic at least one wall comprise titanium.

7. The method of claim 6, wherein the titanium is grade 5.

8. The method of claim 1, wherein the connector enclosure further comprises a titanium panel that covers the cavity.

9. The method of claim 8, wherein the titanium panel is grade 1 titanium.

10. The method of claim 1, wherein the base defines feedthrough passageways and wherein the electrical conductors are feedthrough pins.

11. The method of claim 10, further comprising feedthrough capacitors that are electrically coupled between the feedthrough pins and the can.

12. A method of constructing a medical device, comprising:

providing a can that houses medical circuitry, at least an edge of the can being metallic;

providing electrical connectors within the can and electrically connected to the medical circuitry;

providing a connector enclosure that encloses lead connectors, the connector enclosure including an opening to a cavity, the cavity having interior walls that are metallic, the connector enclosure having a metallic base that is welded to an edge of the interior walls;

providing lead connectors within the cavity and in alignment with the opening;

providing electrical conductors that are electrically connected to the lead connectors within the cavity and that are electrically isolated from the connector enclosure while being exposed outside of the metallic base;

placing the metallic edge of the can in contact with the metallic base of the connector enclosure such that the electrical connectors within the can and the electrical conductors exposed outside the metallic base are in contact and are contained by a housing created by the contact of the can and the metallic base; and

creating a metallic weld between the contact of the metallic edge of the can and the metallic base of the connector enclosure.

13. The method of claim 12, wherein the can has an opening defined by the metallic edge and where creating the metallic weld is done so that the metallic base covers the opening.

14. The method of claim 12, wherein the can is fully metallic.

15. The method of claim 12, wherein the connector enclosure comprises a body that defines the cavity and is fully metallic.

16. The method of claim 12, wherein the metallic weld is a laser seam weld.

17. The method of claim 12, wherein the metallic base and metallic at least one wall comprise titanium.

18. The method of claim 17, wherein the titanium is grade 5.

19. The method of claim 12, wherein the connector enclosure further comprises a titanium panel that covers the cavity.

20. The method of claim 19, wherein the titanium panel is grade 1 titanium.

21. The method of claim 12, wherein the base defines feedthrough passageways and wherein the electrical conductors are feedthrough pins.

22. The method of claim 21, further comprising feedthrough capacitors that are electrically coupled between the feedthrough pins and the can.

23. A method of constructing a medical device, comprising:

providing a can that houses medical circuitry, at least an edge of the can being metallic;

providing electrical connectors within the can and electrically connected to the medical circuitry;

providing a connector enclosure that encloses lead connectors, the connector enclosure including an opening to a cavity, the connector enclosure having a body with at least a lower edge that is metallic and having a metallic base, the metallic base including a peripheral lip with an upper edge and a lower edge, the lower edge of the body being welded to the upper edge of the peripheral lip of the metallic base;

providing lead connectors within the cavity and in alignment with the opening;

providing electrical conductors that are electrically connected to the lead connectors within the cavity and that are electrically isolated from the connector enclosure while being exposed outside of the metallic base;

placing the metallic edge of the can in contact with the lower edge of the lip of the metallic base such that the electrical connectors within the can and the electrical conductors exposed outside the metallic base are in contact and are contained by a housing created by the contact of the can and the metallic base; and

creating a metallic weld between the contact of the metallic edge of the can and the metallic base of the connector enclosure.

24. The method of claim 23, wherein the can has an opening defined by the metallic edge and where creating the metallic weld is done so that the metallic base covers the opening.

25. The method of claim 23, wherein the can is fully metallic.

26. The method of claim 23, wherein the connector enclosure comprises a body that defines the cavity and is fully metallic.

27. The method of claim 23, wherein the metallic weld is a laser seam weld.

28. The method of claim 23, wherein the metallic base comprises titanium.

29. The method of claim 28, wherein the titanium is grade 5.

30. The method of claim 23, wherein the connector enclosure further comprises a titanium panel that covers the cavity.

31. The method of claim 30, wherein the titanium panel is grade 1 titanium.

32. The method of claim 23, wherein the base defines feedthrough passageways and wherein the electrical conductors are feedthrough pins.

33. The method of claim 32, further comprising feedthrough capacitors that are electrically coupled between the feedthrough pins and the can.

34. A medical device, comprising:

a can that houses medical circuitry, at least an edge of the can being metallic;

electrical connectors within the can and electrically connected to the medical circuitry;

a connector enclosure that encloses lead connectors, the connector enclosure having a base and at least one wall that are metallic, the base and the at least one wall being welded together and defining a cavity, the connector enclosure including an opening to the cavity;

lead connectors within the cavity and in alignment with the opening; and

electrical conductors that are electrically connected to the lead connectors within the cavity and that are electrically isolated from the metallic base and wall while being exposed outside of the base of the connector enclosure;

wherein the metallic edge of the can is in contact with a metallic edge of the metallic base such that the electrical connectors within the can and the electrical conductors exposed outside the metallic base are in contact and are contained by a housing created by the contact of the can and the metallic base of the connector enclosure, and wherein a metallic weld is present at the contact of the metallic edge of the can and the metallic base of the connector enclosure.

35. A medical device, comprising:

a can that houses medical circuitry, at least an edge of the can being metallic;

electrical connectors within the can and electrically connected to the medical circuitry;

a connector enclosure that encloses lead connectors, the connector enclosure including an opening to a cavity, the cavity having interior walls that are metallic, the connector enclosure having a metallic base that is welded to an edge of the interior walls;

lead connectors within the cavity and in alignment with the opening; and

electrical conductors that are electrically connected to the lead connectors within the cavity and that are electrically isolated from the connector enclosure while being exposed outside of the metallic base;

wherein the metallic edge of the can is in contact with the metallic base of the connector enclosure such that the electrical connectors within the can and the electrical conductors exposed outside the metallic base are in contact and are contained by a housing created by the contact of the can and the metallic base, and wherein a metallic weld is present at the contact of the metallic edge of the can and the metallic base of the connector enclosure.

36. A medical device, comprising:

a can that houses medical circuitry, at least an edge of the can being metallic;

electrical connectors within the can and electrically connected to the medical circuitry;

a connector enclosure that encloses lead connectors, the connector enclosure including an opening to a cavity, the connector enclosure having a body with at least a metallic lower edge and a metallic base, the metallic base including a peripheral lip with an upper edge and a lower edge, the lower edge of the body being welded to the upper edge of the peripheral lip of the metallic base;

lead connectors within the cavity and in alignment with the opening; and

electrical conductors that are electrically connected to the lead connectors within the cavity and that are electrically isolated from the connector enclosure while being exposed outside of the metallic base;

wherein the metallic edge of the can is in contact with the lower edge of the lip of the metallic base such that the electrical connectors within the can and the electrical conductors exposed outside the metallic base are in contact and are contained by a housing created by the contact of the can and the metallic base, and wherein a metallic weld is present at the contact of the metallic edge of the can and the metallic base of the connector enclosure.