Closed vial fill system for aseptic dispensing

• US 9,139,316 B2
• Filed: 12/28/2011
• Issued: 09/22/2015
• Est. Priority Date: 12/29/2010
• Status: Active Grant

• Current Assignee: Cardinal Health 414 LLC (Cardinal Health, Inc.)
• Original Assignee: Cardinal Health 414 LLC (Cardinal Health, Inc.)
• Inventors: Husnu, Mehmet, Eshima, Dennis, Alcaide, Derrick, Danhof, Scott N., Gleeson, Jim, Hassenpflug, Eric, Prescott, Jim
• Primary Examiner(s): MAUST, TIMOTHY LEWIS
• Application Number:
  US13/339,226
• Publication Number:
  US 20120222774A1
• Time in Patent Office: 1,364 Days
• Field of Search: 141234-238, 141/244, 604/131, 604/151
• US Class Current: 1/1
• CPC Class Codes: A61B 50/33 Trays
• CPC Class Codes: A61J 1/1406 Septums, pierceable membranes
• CPC Class Codes: A61J 1/2006 Piercing means
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like
• CPC Class Codes: B65B 37/06 by pistons or pumps

Abstract

A closed path vial fill system includes a bulk product vial, a peristaltic pump operated by a stepper motor, a dispensing manifold assembly to which may be coupled at least one final product vial, an optional quality check station, and an optional waste collection system. A concentration, activity, and volume (CAV) sensor may be incorporated into the system to receive a radiopharmaceutical product directly from a synthesizing unit. A control system may be integrated into the system to provide automated control of various aspects of the radiopharmaceutical dispensing process. The system is used to aseptically dispense finished radiopharmaceuticals into receiving vessels, such as a Quality Control vial, a sterility vial, and/or final product vials, while providing users an efficient means for removing and discarding contaminated disposable components.

Claims

1. A closed path vial fill system, comprising:

a bulk product vial containing a bulk product;

a first tube element inserted into a peristaltic pump, wherein the first tube element is coupled with the bulk product vial;

a dispensing manifold assembly coupled with the first tube element;

at least one final product vial coupled to the dispensing manifold assembly;

a valve disposed between the peristaltic pump and the dispensing manifold assembly, the valve having a first position and a second position; and

a dilution container having a dilution solution, wherein the dilution container is coupled to the valve,

wherein in the first position, the valve allows fluid to flow from the dilution container to the bulk product vial,

wherein in the second position, the valve allows fluid to flow from the bulk product vial to the dispensing manifold assembly, and

wherein the peristaltic pump is configured to transfer a predetermined amount of bulk product from the bulk product vial to the at least one final product vial via the dispensing manifold assembly.

2. The system of claim 1, further comprising:

a stepper motor operably coupled with the peristaltic pump.

3. The system of claim 1, wherein the dilution solution comprises saline solution.

4. The system of claim 1, wherein the bulk product comprises a radiopharmaceutical.

5. The system of claim 4, wherein the radiopharmaceutical comprises one of fluorodeoxyglucose and fluoromisonidazole.

6. The system of claim 4, further comprising:

a radioactive shield surrounding the bulk product vial.

7. The system of claim 1, wherein the dispensing manifold assembly comprises a central manifold tube and a plurality of dispensing ports, and wherein each of the plurality of dispensing ports communicates with one of the at least one final product vial.

8. The system of claim 7,

wherein the dispensing manifold assembly comprises a plurality of valves,

wherein each valve corresponds with one of the plurality of dispensing ports;

and

wherein each of the plurality of valves are configured to divert fluid flowing through the dispensing manifold assembly toward one of the plurality of dispensing ports.

9. The system of claim 1, further comprising:

an antimicrobial filter disposed upstream of the at least one final product vial.

10. The system of claim 9, further comprising:

a filter integrity system, the filter integrity system comprising;

a pressurized gas line disposed downstream of the antimicrobial filter; and

a diverter valve disposed downstream of the antimicrobial filter and coupled with the pressurized gas line,

wherein the diverter valve is configured to divert pressurized gas from the pressurized gas line toward the antimicrobial filter.

11. The system of claim 10, wherein the filter integrity system further comprises a pressure sensor configured to record a pressure on a downstream side of the antimicrobial filter.

12. The system of claim 10, wherein the filter integrity system further comprises a gas flow detector element disposed on an upstream side of the antimicrobial filter.

13. The system of claim 1, further comprising:

at least one vial cap coupled to the at least one final product vial,

wherein the at least one vial cap is configured to provide a sealed disconnect between the at least one final product vial and the dispensing manifold assembly.

14. The system of claim 1, further comprising:

a quality check station disposed on a downstream distal end of the dispensing manifold assembly configured to receive fluid flowing through the dispensing manifold assembly.

15. The system of claim 1, wherein one of the at least one final product vial contains a growth medium.

16. The system of claim 15, wherein the final product vial containing the growth medium is in fluid communication with a high performance liquid chromatography (HPLC) load loop.

17. The system of claim 1, further comprising:

a waste collection system coupled to a downstream distal end of the dispensing manifold assembly.

18. The system of claim 13,

wherein the at least one final product vial comprises an elastomeric septum and the at least one vial cap comprises a spike;

and

wherein inserting the spike into the elastomeric septum establishes fluid communication between the at least one final product vial and the dispensing manifold assembly.

19. The system of claim 1, wherein the dispensing manifold assembly comprises a frame configured to support a plurality of rows of the least one final product vial.

20. The system of claim 19, further comprising a vial bracket attached to the frame and configured to mount the bulk product vial.

21. The system of claim 20, wherein the vial bracket comprises an orienting feature to seat the bulk vial product at an angle.

22. The system of claim 20, further comprising:

a precision scale coupled with the vial bracket.

23. The system of claim 1, further comprising:

a concentration, activity, and volume (CAV) container; and

a CAV sensor configured to detect radionuclide content in the CAV container,

wherein the CAV container is in fluid communication with the bulk product vial via a second tube element.

24. The system of claim 1, wherein the valve is disposed in-line between the peristaltic pump and the dispensing manifold assembly.

25. A sterilized kit, comprising:

one or more sterilized bulk product vials;

a sterilized dispensing manifold assembly;

a plurality of sterilized final product vials configured to receive a predetermined amount of bulk product from one of the one or more sterilized bulk product vials, wherein the plurality of sterilized final product vials are coupleable to the sterilized dispensing manifold assembly;

a sterilized tube element that couples the one or more sterilized bulk product vials to the sterilized dispensing manifold assembly, wherein the sterilized tube element is coupleable with a peristaltic pump; and

a sterilized dilution container comprising a dilution solution, wherein the dilution solution is capable of being transferred from the sterilized dilution container to the one or more sterilized bulk product vials through the sterilized tube element.

26. The sterilized kit of claim 25, further comprising:

a plurality of sterilized valves, wherein the plurality of sterilized valves are capable of diverting a flow of fluid within the sterilized dispensing manifold assembly.

27. The sterilized kit of claim 25, further comprising:

a sterilized antimicrobial filter, capable of being disposed upstream of the one or more sterilized final product vials.

28. The sterilized kit of claim 25, further comprising:

one or more sterilized ventilated caps coupleable to the one or more sterilized final product vials, wherein the one or more sterilized ventilated caps is configured to provide a sealed disconnect between the one or more sterilized final product vials and the sterilized dispensing manifold assembly.

29. The sterilized kit of claim 28, further comprising:

a sterilized packaging device capable of storing the one or more sterilized final product vials.

30. The sterilized kit of claim 29, wherein the sterilized packaging device comprises:

at least one base portion;

a vial containment portion coupled with each of the at least one base portion and sized to receive the one or more sterilized final product vials;

a cap retention portion coupled with a proximal end portion of each of the at least one base portion.

31. The sterilized kit of claim 30, wherein the at least one base portion comprises a plurality of base portions, and wherein each base portion of the plurality of base portions is connected to another base portion via a perforation.

32. The sterilized kit of claim 30, wherein the vial containment portion comprises a cylinder shape having an open distal end relative to the proximal end portion.

33. The sterilized kit of claim 30, wherein the vial containment portion has an inner diameter equal to or smaller than an outer diameter of the one or more sterilized final product vials providing a friction fit between the vial containment portion and the one or more sterilized final product vials.

34. The sterilized kit of claim 30, wherein the one or more ventilated caps comprise:

one or more cap retention devices; and

a spike capable of piercing a septum of the one or more sterilized final product vials.

35. The sterilized kit of claim 30, wherein the sterilized packaging device further comprises:

vial guides extending between the vial containment portion and the cap retention portion.

36. The sterilized kit of claim 30, wherein the sterilized packaging device further comprises:

a plurality of extension clips extending from a lower portion of the cap retention portion and configured to extend circumferentially around the spike.

37. The sterilized kit of claim 36, wherein a distal end of the plurality of extension clips form a circle having an inner diameter equal to or smaller than an outer diameter of the one or more sterilized final product vials to provide a friction fit between the one or more sterilized final product vials and the vial containment portion.

38. The sterilized kit of claim 31, wherein the sterilized packaging device further comprises:

at least one detent clip mateable with the one or more sterilized final product vials and configured to secure the one or more product vials in the vial containment portion.

39. The sterilized kit of claim 30, wherein the sterilized packaging device further comprises:

a tray comprising the at least one base portion,

wherein the vial containment portion comprises a first cavity formed in the tray, and

wherein the cap retention portion comprises a second cavity formed in the tray.

40. The sterilized kit of claim 39,

wherein the at least one base portion comprises a plurality of base portions, and

wherein the tray comprises the plurality of base portions.

41. The sterilized kit of claim 40, wherein the vial containment portion corresponding to a first base portion of the plurality of base portions has a different size than the vial containment portion corresponding to a second base portion of the plurality of base portions.

42. The sterilized kit of claim 40, wherein the sterilized packaging device further comprises:

one or more cap retention devices; and

a spike capable of piercing a septum of the one or more sterilized final product vials.

43. The sterilized kit of claim 42,

wherein the one or more cap retention devices comprises a plurality of fill cap retention arms and a transverse cap retention member, and

wherein the plurality of fill cap retention arms extend from distal ends of the transverse cap retention member.

44. The sterilized kit of claim 43, wherein the sterilized packaging device further comprises a lower slot extending away from a lower surface of the vial containment portion sized to receive a finger.

45. The sterilized kit of claim 43, wherein the plurality of fill cap retention arms comprises a securing mechanism mateable with the one or more sterilized final product vials.

46. The sterilized kit of claim 30, wherein the one or more sterilized final product vials is disposed in the vial containment portion.

47. The sterilized kit of claim 25, further comprising:

sterilized packaging enclosing the one or more sterilized bulk product vials, the sterilized dispensing manifold assembly, the sterilized tube element, the sterilized dilution container, and the one or more sterilized final product vials.

48. The sterilized kit of claim 47, wherein the sterilized packaging includes at least one mitt shaped to receive a hand.

49. A closed path vial fill system, comprising:

a bulk product vial containing a bulk product;

a first tube element inserted into a peristaltic pump, wherein the first tube element is coupled with the bulk product vial;

a dispensing manifold assembly coupled with the first tube element;

at least one final product vial coupled to the dispensing manifold assembly;

a valve disposed between the peristaltic pump and the dispensing manifold assembly, the valve having a first position and a second position; and

a dilution container having a dilution solution, wherein the dilution container is coupled to the valve,

wherein in the first position, the valve is closed to the dispensing manifold assembly and allows fluid to flow from the dilution container to the bulk product vial,

wherein in the second position, the valve is closed to the dilution container and allows fluid to flow from the bulk product vial to the dispensing manifold assembly, and

wherein the peristaltic pump is configured to transfer a predetermined amount of bulk product from the bulk product vial to the at least one final product vial via the dispensing manifold assembly.