Method and system for managing light from a light emitting diode

• US 9,140,430 B2
• Filed: 03/14/2013
• Issued: 09/22/2015
• Est. Priority Date: 02/28/2011
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Broughton, Kevin Charles
• Primary Examiner(s): Roy, Sikha
• Application Number:
  US13/828,670
• Publication Number:
  US 20140085905A1
• Time in Patent Office: 922 Days
• Field of Search: 362/311.02, 362/311.08, 362/335
• US Class Current: 1/1
• CPC Class Codes: F21K 9/60 Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 5/08 producing an asymmetric light distribution
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A light source, for example a light emitting diode, can emit light and have an associated optical axis. The source can be deployed in applications where it is desirable to have illumination biased laterally relative to the optical axis, such as in a street luminaire where directing light towards a street is beneficial. The source can be coupled to an optic that comprises a cavity. At least a portion of the cavity can have an outline that is egg-shaped in cross section. A backside of the cavity (or a backside portion of the optic) can have an irregular shape for receiving the light emitting diode, for example to form a receptacle shaped to fit a circuit board on which the light emitting diode is mounted.

Claims

1. An illumination system comprising:

an optic comprising an interior surface that defines a cavity and an exterior surface opposite the interior surface; and

a light emitting diode mounted to emit light into in the cavity, the light emitting diode having an axis,

wherein the cavity comprises an egg-shaped outline perpendicular to the axis, and

wherein the optic is operable to;

transmit and emit a first portion of the emitted light that is oriented in a street side direction;

with a region of the interior surface, focus a second portion of the emitted light that is oriented in a house side direction;

with an internally reflective surface, receive the focused second portion of the emitted light and redirect the focused second portion in the street side direction;

with a region of the exterior surface, receive a third portion of the emitted light that is oriented in a house side direction and internally reflect the received third portion to a backside of the optic; and

with the backside of the optic, send street side a fraction of the internally reflected third portion.

2. The illumination system of claim 1, wherein the exterior surface comprises an optically inactive sidewall that extends peripherally at least partially about the cavity, the sidewall extending laterally.

3. The illumination system of claim 1, wherein the light emitting diode is part of a chip-on-board system, and

wherein the egg-shaped outline comprises a first segment of a first ellipse and a second segment of a second ellipse, the first ellipse and the second ellipse having different elongations.

4. The illumination system of claim 1, wherein the optic is further operative to transmit at least some light that is oriented in the house side direction.

5. The illumination system of claim 1, wherein the light emitting diode is mounted on a substrate having a geometry,

wherein the optic comprises a base that is substantially flat,

wherein the egg-shaped outline is disposed between the base and the exterior surface, and

wherein the cavity comprises a second outline that is disposed between the base and the egg-shaped outline, the second outline shaped in accordance with the geometry to receive the substrate.

6. The illumination system of claim 1, wherein the optic comprises a base and a channel formed in the base, the channel sized to receive one or more electrical lines for powering the light emitting diode.

7. The illumination system of claim 1, wherein the cavity further comprises a cross section having an irregularly shaped outline in which the light emitting diode and a circuit board are disposed.

8. An illumination system comprising:

an optic comprising;

an interior surface that defines a cavity,

a backside disposed adjacent the cavity, and

an exterior surface opposite the interior surface and the backside; and

a light emitting diode (LED) disposed to emit light into the cavity;

wherein a first area of the exterior surface is disposed at least partially on a street side of the optic and is operative to transmit a first portion of light emitted by the LED in a street side direction,

wherein a region of the interior surface focuses a second portion of the light emitted by the LED in a house side direction,

wherein a second area of the exterior surface is oriented to receive the second portion of light and reflect the received second portion of light in the street side direction, and

wherein a third area of the exterior surface is oriented to receive a third portion of light emitted by the LED in a house side direction and to internally reflect the received third portion of light incident on the backside.

9. The illumination system of claim 8, wherein the cavity has an egg-shaped outline.

10. The illumination system of claim 8, wherein a portion of the light incident on the backside is recycled back into the optic.

11. The illumination system of claim 8, wherein the light emitting diode is attached to a substantially flat substrate, and

wherein the substantially flat substrate is disposed in a portion of the cavity that is irregularly shaped.

12. An illumination system, comprising:

an optic comprising;

a backside;

an exterior surface comprising an internally reflective surface and a first surface region; and

a cavity comprising a second surface region, the cavity extending from the backside towards the exterior surface; and

a light emitting diode mounted to emit light into the cavity,

wherein the optic is operable to perform the steps of;

transmitting through the optic a first portion of the emitted light that is oriented in a street side direction;

with the second surface region, focusing a second portion of the emitted light that is oriented in a house side direction;

with the internally reflective surface, receiving the focused second portion of the emitted light and redirecting the focused second portion in the street side direction; and

with the first surface region, receiving a third portion of the emitted light that is oriented in a house side direction and internally reflecting the received third portion to the backside of the optic, where the backside redirects a portion of incident light street side.

13. The illumination system of claim 12, wherein the cavity comprises a receptacle sized to receive a circuit board to which the light emitting diode is mounted.

14. The illumination system of claim 12, wherein the cavity is egg-shaped in cross section.

15. The illumination system of claim 12, wherein the optic further comprises an irregularly shaped receptacle.

16. The illumination system of claim 12, wherein redirecting the portion of incident light street side comprises recycling or returning incident light into the optic.

17. The illumination system of claim 12, wherein the exterior surface further comprises a refractive surface that transmits the first portion of the emitted light that is oriented in the street side direction.

18. The illumination system of claim 17, wherein the internally reflective surface is disposed between the first surface region and the refractive surface.