Electrode configuration for LiMCA

• US 9,140,661 B2
• Filed: 09/30/2014
• Issued: 09/22/2015
• Est. Priority Date: 03/04/2004
• Status: Active Grant

• Current Assignee: Novelis Incorporated (Hindalco Industries Limited)
• Original Assignee: Novelis Incorporated (Hindalco Industries Limited)
• Inventors: Marcotte, Jacques, Slusarenko, Yuhil
• Primary Examiner(s): Valone, Thomas F
• Application Number:
  US14/501,614
• Publication Number:
  US 20150021206A1
• Time in Patent Office: 357 Days
• Field of Search: 324/71.4
• US Class Current: 1/1
• CPC Class Codes: G01N 15/02 Investigating particle size or size distribution by measuring osmotic pressure G01N7/10; investigating sedimentation of particle suspensions G01N15/04; investigating individual particles G01N15/10
• CPC Class Codes: G01N 15/12 by observing changes in resistance or impedance across apertures when traversed by individual particles, e.g. by using the Coulter principle
• CPC Class Codes: G01N 27/403 Cells and electrode assemblies
• CPC Class Codes: G01N 33/205 in liquid state, e.g. molten metals

Abstract

Disclosed is a method and apparatus for reducing electromagnetic noise pick up in a Liquid Metal Cleanliness Analyzer (LiMCA), used to detect and measure particles in molten metal. A first electrode inserted in the molten metal is electrically insulated from second and third electrodes, also inserted in the molten metal. Molten metal and particles pass between the first electrode and the second and third electrodes through a passage in the electrical insulation. The second and third electrodes have a configuration with respect to the first electrode sufficient to establish symmetrical current loops between the first electrode and the second and third electrodes when a current is supplied to the second and third electrodes. The current is supplied from an ultra-capacitor. Electromagnetic noise in the symmetrical current loops is detected and is added in opposition to reduce the amplitude of the electromagnetic noise.

Claims

1. An apparatus for making measurements in a Liquid Metal Cleanliness Analyzer (LiMCA), having a body of molten metal containing particles, an electrically insulating unit having a passage formed therein for passage of the molten metal, the apparatus comprising:

a first electrode positioned on one side of the electrically insulating unit;

at least one additional electrode inserted in the molten metal on an opposite side of the electrically insulating unit to the first electrode;

at least one voltage control resistor associated with the at least one additional electrode;

a voltage recording device connected between the first electrode and the at least one additional electrode; and

a current source configured to supply current at an initial predetermined level to the first electrode and to the at least one additional electrode to create a current loop between the at least one additional electrode and the first electrode, the current loop generating a wanted pulse signal that is recorded by the voltage recording device,

wherein the apparatus is configured to adjust the at least one voltage control resistor associated with the at least one additional electrode to re-adjust the current output to the predetermined level during the course of one measurement while the voltage recording device is temporarily prevented from recording the wanted pulse signal, thereby maintaining the supply of current at the predetermined level for a period of time required for the one measurement.

2. The apparatus of claim 1, wherein the current is supplied from an ultra-capacitor via the at least one voltage control resistor associated with the at least one additional electrode.

3. The apparatus of claim 2, wherein the ultra-capacitor recharges between measurements.

4. The apparatus of claim 1, wherein the electrically insulating unit comprises a closed end sampling tube and the one measurement occurs while molten metal flows through the passage into the closed end sampling tube.

5. The apparatus of claim 4, further comprising a vacuum source for drawing the molten metal into the closed end sampling tube.

6. The apparatus of claim 1, wherein the electrically insulating unit comprises a closed end sampling tube and the one measurement occurs while molten metal flows through the passage out of the closed end sampling tube.

7. The apparatus of claim 6, further comprising a pressure source for expelling the molten metal out of the closed end sampling tube.

8. The apparatus of claim 1, wherein the first electrode and the at least one additional electrode are coplanar.

9. The apparatus of claim 1, further comprising a reference electrode that is inserted into the molten metal and connected to an enclosure surrounding at least the current source to establish the molten metal as a voltage reference point.

10. The apparatus of claim 1, further comprising a circuit for adding the wanted pulse signals generated by each current loop to at least reduce electromagnetic noise.

11. A method of making measurements in a Liquid Metal Cleanliness Analyzer (LiMCA), having a body of molten metal containing particles, an electrically insulating unit having a passage formed therein for passage of the molten metal, a first electrode positioned on one side of the electrically insulating unit and at least one additional electrode inserted in the molten metal on an opposite side of the electrically insulating unit to the first electrode and a voltage recording device connected between the first electrode and the at least one additional electrode, the method comprising:

supplying current at an initial predetermined level to the first electrode and to the at least one additional electrode to create a current loop between the at least one additional electrode and the first electrode, the current loop generating a wanted pulse signal that is recorded by the voltage recording device;

monitoring the change in the current; and

adjusting the at least one voltage control resistor associated with the at least one additional electrode to re-adjust the current output to the predetermined level during the course of one measurement while the voltage recording device is temporarily prevented from recording the wanted pulse signal, thereby maintaining the supply of current at the predetermined level for a period of time required for the one measurement.

12. The method of claim 11, wherein the current is supplied from an ultra-capacitor via the at least one voltage control resistor associated with the at least one additional electrode.

13. The method of claim 12, further comprising recharging the ultra-capacitor between measurements.

14. The method of claim 11, wherein the electrically insulating unit comprises a closed end sampling tube, the method further comprising drawing the molten metal through the passage into the closed end sampling tube during the one measurement.

15. The method of claim 14, further comprising using a vacuum source to draw the molten metal into the closed end sampling tube.

16. The method of claim 11, wherein the electrically insulating unit comprises a closed end sampling tube, the method further comprising expelling the molten metal through the passage out of the closed end sampling tube during the one measurement.

17. The method of claim 16, further comprising using a pressure source to expel the molten metal out of the closed end sampling tube.

18. The method of claim 11, further comprising arranging the first electrode and the at least one additional electrode so they are coplanar.

19. The method of claim 11, further comprising establishing the molten metal as a voltage reference point by inserting a reference electrode into the molten metal and connecting the reference electrode to an enclosure surrounding at least the current source.

20. The method of claim 11, further comprising reducing electromagnetic noise by adding the wanted pulse signals generated by each current loop.