Controlled dispensing sheet product dispenser

• US 9,144,352 B2
• Filed: 10/03/2007
• Issued: 09/29/2015
• Est. Priority Date: 10/03/2006
• Status: Active Grant

• Current Assignee: GPCP IP Holdings LLC
• Original Assignee: Georgia-Pacific Consumer Products LP (KOCH Industries Incorporated)
• Inventors: Cittadino, Antonio M., Kuehneman, Bret A., Reinsel, Christopher M., Olejniczak, James T.
• Primary Examiner(s): RIVERA, WILLIAM ARAUZ
• Application Number:
  US11/866,515
• Publication Number:
  US 20080078777A1
• Time in Patent Office: 2,918 Days
• Field of Search: 242/563, 242/563.2, 242/564, 242/564.1, 242/564.4, 242/390, 242/390.1, 242/390.2, 242/390.8, 242/390.9, 312/34.8, 312/34.22
• US Class Current: 1/1
• CPC Class Codes: A47K 10/34 dispensing from a web, e.g. with mechanical dispensing means
• CPC Class Codes: A47K 10/36 with mechanical dispensing, roll switching or cutting devices
• CPC Class Codes: A47K 10/3612 with drive and pinch rollers
• CPC Class Codes: A47K 10/3625 with electronic control means
• CPC Class Codes: A47K 10/3656 with paper jam preventing devices
• CPC Class Codes: A47K 2010/3668 Detection of the presence of a user
• CPC Class Codes: A47K 2010/3881 with tearing edges having movable parts
• CPC Class Codes: B65H 16/005 Dispensers, i.e. machines for unwinding only parts of web roll
• CPC Class Codes: B65H 20/02 by friction roller

Abstract

A sheet product dispenser includes a sheet product feed mechanism coupled to an electric motor, the sheet product feed mechanism moving a sheet product out of the dispenser during a dispense cycle; and a control unit controlling the sheet product feed mechanism or electric motor or both to move the sheet product with an increasing speed or acceleration or both during a portion of the dispense cycle.

Claims

1. A sheet product dispenser comprising:

a sheet product feed mechanism coupled to an electric motor, the sheet product feed mechanism operative to move a sheet product out of the dispenser during a dispense cycle; and

a control unit communicatively connected to the electric motor, the control unit operative to control a deceleration state of the dispense cycle by sending a control signal to the electric motor that gradually decreases a sheet product dispense speed of the sheet product feed mechanism over a period of time.

2. The dispenser of claim 1, wherein the control signal to the electric motor that gradually decreases the sheet product dispense speed of the sheet product feed mechanism comprises a pulse width modulation signal with a decreasing duty cycle.

3. The dispenser of claim 1, wherein the control unit is further operative to control a constant velocity state of the dispense cycle by sending a control signal to the electric motor that maintains a generally constant sheet product dispense speed of the sheet product feed mechanism.

4. The dispenser of claim 1, wherein the control unit is operative to control the deceleration state of the dispense cycle by:

determining whether the control unit is outputting a motor drive signal at a stop setting; and

sending the control signal to the electric motor that gradually decreases the sheet product dispense speed of the sheet product feed mechanism responsive to determining that the control unit is not outputting the motor drive signal at the stop setting.

5. The dispenser of claim 1, wherein the control unit is operative to control the deceleration state of the dispense cycle by:

determining whether the control unit is outputting a motor drive signal at a stop setting;

starting a timer responsive to determining that the control unit is not outputting the motor drive signal at the stop setting;

determining whether a time-count value of the timer has expired; and

sending the control signal to the electric motor that gradually decreases the sheet product dispense speed of the sheet product feed mechanism responsive to determining that the timer has expired.

6. The dispenser of claim 1, wherein the dispenser is battery powered, and wherein the control unit is operative to determine a motor run-time of the dispense cycle with correction for a decrease in battery voltage.

7. The dispenser of claim 1, wherein the dispenser is battery powered, and wherein the control unit is operative to increase a duration of the dispense cycle as battery voltage decreases.

8. The dispenser of claim 1, wherein the dispenser is operable in a CONTINUOUS mode such that a duration of the dispense cycle is not predetermined.

9. The dispenser of claim 1, wherein a rate of deceleration of the sheet product feed mechanism is based on a characteristic of the sheet product.

10. The dispenser of claim 9, wherein the rate of deceleration of the sheet product feed mechanism is based on a strength of the sheet product.

11. The dispenser of claim 1, wherein the control signal to the electric motor gradually decreases the sheet product dispense speed of the sheet product feed mechanism at a varying rate of deceleration.

12. The dispenser of claim 11, wherein the control signal to the electric motor gradually decreases the sheet product dispense speed of the sheet product feed mechanism at an increasing rate of deceleration and then a decreasing rate of deceleration.

13. A method for controlling a sheet product dispenser, the method comprising:

initiating a sheet product dispense cycle that includes a substantially constant velocity state and a deceleration state; and

following the substantially constant velocity state, controlling the deceleration state of the sheet product dispense cycle by sending a control signal to an electric motor that gradually decreases a sheet product dispense speed of a sheet product feed mechanism over a period of time.

14. The method of claim 13, wherein controlling the deceleration state of the sheet product dispense cycle comprises:

determining whether the control unit is outputting a motor drive signal at a stop setting prior to sending the control signal to the electric motor that gradually decreases the sheet product dispense speed of the sheet product feed mechanism, and

sending the control signal to the electric motor that gradually decreases the sheet product dispense speed of the sheet product feed mechanism responsive to determining that the control unit is not outputting the motor drive signal at the stop setting.

15. The method of claim 13, wherein the control signal to the electric motor that gradually decreases the sheet product dispense speed of the sheet product feed mechanism comprises a pulse width modulation signal with a decreasing duty cycle.

16. A sheet product dispenser comprising:

a sheet product feed mechanism coupled to an electric motor, the sheet product feed mechanism operative to move a sheet product out of the dispenser during a dispense cycle; and

a control unit communicatively connected to the electric motor, the control unit operative to control a deceleration state of the dispense cycle by sending a control signal to the electric motor that decreases a sheet product dispense speed of the sheet product feed mechanism at a varying rate of deceleration.

17. The dispenser of claim 16, wherein the control signal to the electric motor decreases the sheet product dispense speed of the sheet product feed mechanism at an increasing rate of deceleration and then a decreasing rate of deceleration.

18. The dispenser of claim 16, wherein the control signal to the electric motor gradually decreases the sheet product dispense speed of the sheet product feed mechanism over a period of time.

19. The dispenser of claim 16, wherein the varying rate of deceleration of the sheet product feed mechanism is based on a characteristic of the sheet product.

20. The dispenser of claim 19, wherein the varying rate of deceleration of the sheet product feed mechanism is based on a strength of the sheet product.