Tape drive and method of operation of a tape drive

• US 9,144,999 B2
• Filed: 11/08/2013
• Issued: 09/29/2015
• Est. Priority Date: 11/09/2012
• Status: Active Grant

• Current Assignee: Dover Europe Sarl (Dover Corporation)
• Original Assignee: Dover Europe Sarl (Dover Corporation)
• Inventors: Lakin, Phillip
• Primary Examiner(s): TRAN, HUAN HUU
• Application Number:
  US14/075,935
• Publication Number:
  US 20140132698A1
• Time in Patent Office: 690 Days
• Field of Search: 347/215, 347/218, 347/217, 400/223, 400/225, 400/232, 400/234
• US Class Current: 1/1
• CPC Class Codes: B41J 2/315 characterised by selective application of heat to a heat sensitive printing or impression-transfer material B41J2/385, B41J2/435 take precedence
• CPC Class Codes: B41J 31/16 while fitted in the machine using the ink ribbons
• CPC Class Codes: B41J 33/14 Ribbon-feed devices or mechanisms
• CPC Class Codes: B41J 35/36 Alarms, indicators, or feed disabling devices responsive to ink ribbon breakage or exhaustion
• CPC Class Codes: B65H 23/044 Sensing web tension B65H23/06, B65H23/18 take precedence
• CPC Class Codes: B65H 23/18 by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
• CPC Class Codes: B65H 23/1825 and controlling web tension
• CPC Class Codes: B65H 23/1955 and controlling web tension

Abstract

A method of detecting a reduction in tension in a tape, wherein the tape is transferable between a first spool (15) and a second spool (17) by a tape drive (11), the tape drive (11) having a motor control system (25) which includes two DC motors (16, 18) and a controller (24) for controlling the operation of the motors (16, 18), the tape drive (11) also having two spool supports (12, 14), each of which is suitable for supporting a spool (15, 17) of tape, and each of which is driven by a respective one of the motors (16, 18), the method including storing a value relating to the current required to be supplied to each motor (16, 18) to maintain tension in the tape, and comparing a value relating to the current being supplied to each of the motors (16, 18) during tape transfer with the respective stored values.

Claims

1. A method of detecting a reduction in tension in a tape, wherein the tape is transferrable between a first spool and a second spool by a tape drive, the tape drive having a motor control system which includes two DC motors and a controller for controlling the operation of the motors, the tape drive also having two spool supports, each of which is suitable for supporting a spool of tape, and each of which is driven by a respective one of the motors, the method including storing a value relating to the current required to be supplied to each motor to maintain tension in the tape, and comparing a value relating to the current being supplied to each of the motors during tape transfer with the respective stored values.

2. A method of detecting reduction in tension in a tape according to claim 1, wherein in the event that at least one of the values relating to current being supplied to the motors during tape transfer is lower than the respective stored value, the motor control system indicates that the tension in the tape has reduced.

3. A method of detecting reduction in tension in a tape according to claim 1, wherein each of the motors is operable in a first control mode and a second control mode, the method including, when the tape is substantially stationary, operating one motor in the first control mode whilst the other motor operates in the second control mode, to maintain tension in the tape.

4. A method of detecting reduction in tension in a tape according to claim 3, including storing the values relating to the current required to be supplied to each motor in order to maintain tension in the tape, whilst one of the motors is operating in the first control mode and the other motor is operating in the second control mode.

5. A method of detecting reduction in tension in a tape according to claim 3, including switching the motor which was in the second control mode whilst the tape was stationary into the first control mode to transfer tape between spools.

6. A method of detecting reduction in tension in a tape according to claim 2, wherein the motor control system disregards fluctuations in at least one of the values relating to the current being supplied to the motors which occur for a time which is shorter than a predetermined threshold.

7. A tape drive for transferring tape between a first spool and a second spool, the tape drive having a motor control system which includes two DC motors, and a controller for controlling the operation of the motors, the tape drive also having two spool supports, each of which is suitable for supporting a spool of tape, and each of which is driven by a respective one of the motors, wherein the motor control system is operable in accordance with a method according to claim 1.

8. A tape drive according to claim 7, wherein each of the motors is operable in a first control mode and a second control mode.

9. A tape drive according to claim 8, wherein the first control mode is a position control mode.

10. A tape drive according to claim 8, wherein the second control mode is a torque control mode.

11. A tape drive according to claim 8, wherein the controller controls operation of both of the motors such that each motor is switchable between the first control mode and the second control mode.

12. A tape drive according to claim 11, wherein each of the motors has an associated sensor and each sensor enables the controller to determine the position and velocity of a rotor of the respective motor.

13. A tape drive according to claim 11, wherein the switch between the first control mode and the second control mode is a smooth transition.

14. A printing apparatus including a tape drive according to claim 7.

15. A printing apparatus according to claim 14 being a thermal transfer printer.

16. A method of detecting breakage of a tape wherein the tape is transferrable between a first spool and a second spool by a tape drive, the tape drive having a motor control system which includes two DC motors and a controller for controlling the operation of the motors, each motor having an associated sensor, the tape drive also having two spool supports, each of which is suitable for supporting a spool of tape, and each of which is driven by a respective one of the motors, the method including detecting breakage of the tape by monitoring the movement of at least one of the motors, the method including operating one of the motors in the first control mode and the other motor in the second control mode, so as to maintain a tape stationary, and wherein in the event that the controller receives an input from the sensor relating to the second motor, which indicates that the second motor is continuously rotating, the motor control system indicates that the tape is broken.

17. A method of operating a tape drive for transferring tape between a first spool and a second spool, the tape drive having a motor control system which includes two DC motors and a controller for controlling the operation of the motors, the tape drive also having two spool supports, each of which is suitable for supporting a spool of tape, and each of which is driven by a respective one of the motors, each of the motors being operable in a first control mode and a second control mode, the method including storing a value relating to the current required to be supplied to each motor in order to maintain tension in the tape whilst one of the motors is in the first control mode and the other motor is in the second control mode, comparing values relating to the current being supplied to each of the motors during tape transfer, whilst both motors are in the first control mode, with the respective stored values, and in the event that at least one of the values relating to current being supplied to the motors is lower than the respective stored value, the motor control system operates one of the motors in the first control mode and the other of the motors in the second control mode, so as to maintain the tape stationary, and in the event that the controller receives an input from the sensor relating to the motor operating in the second control mode, which indicates that the motor operating in the second control mode is continuously rotating, the motor control system provides a signal that indicates that the tape has broken.