Apparatus and method for controlling a multi-fuel engine

• US 9,145,838 B2
• Filed: 04/30/2010
• Issued: 09/29/2015
• Est. Priority Date: 05/01/2009
• Status: Active Grant

• Current Assignee: Intelligent Diesel Systems Ltd.
• Original Assignee: Intelligent Diesel Systems Ltd.
• Inventors: Finn, Paul Howard, Horler, Gregory Douglas
• Primary Examiner(s): SOLIS, ERICK R
• Application Number:
  US13/318,298
• Publication Number:
  US 20120226426A1
• Time in Patent Office: 1,978 Days
• Field of Search: 701103-105, 123/27.GE, 123/525, 123/526, 123/575
• US Class Current: 1/1
• CPC Class Codes: F02B 2201/064 Liquid and gas
• CPC Class Codes: F02B 7/08 Methods of operating
• CPC Class Codes: F02D 19/061 by controlling fuel injectors
• CPC Class Codes: F02D 19/0647 the gaseous fuel being liquefied petroleum gas [LPG], liquefied natural gas [LNG], compressed natural gas [CNG] or dimethyl ether [DME]
• CPC Class Codes: F02D 19/0692 Arrangement of multiple injectors per combustion chamber
• CPC Class Codes: F02D 19/081 Adjusting the fuel composition or mixing ratio; Transitioning from one fuel to the other
• CPC Class Codes: F02D 19/10 peculiar to compression-ignition engines in which the main fuel is gaseous
• CPC Class Codes: F02D 2400/11 After-sales modification devices designed to be used to modify an engine afterwards
• CPC Class Codes: F02D 41/0027 the fuel being gaseous non-electrical control F02D19/02
• CPC Class Codes: Y02T 10/30 Use of alternative fuels, e.g. biofuels

Abstract

A dual-fuel engine has a primary fuel supply and a secondary fuel supply, the primary and secondary fuels being arranged in use to mix with each other and with air for combustion in one or more cylinders of the engine. The supply of both the primary and secondary fuels is arranged to be actively managed in accordance with a desired engine performance characteristic by an electronic controller. In one arrangement the supply of a primary fuel is arranged to be actively reduced when a secondary fuel is supplied to the engine.

Claims

1. A dual fuel engine, said engine comprising:

a diesel fuel supply for supplying diesel fuel via a diesel line to one or more engine cylinders;

a secondary fuel supply for supplying a secondary duel to the one or more engine cylinders;

the diesel and secondary fuels being arranged in use to mix with each other and with air for combustion in the one or more engine cylinders,

an electronic controller for actively managing the supply of both the diesel and secondary fuels; and

a unit arranged to alter a signal from the electronic controller which controls a diesel supply pressure so as to reduce it and control the pressure of the diesel line, the unit at the same time being arranged to provide an emulation signal to the electronic controller which represents an expected sensed diesel pressure of an unaltered diesel supply.

2. An engine according to claim 1 wherein the supply of the diesel and secondary fuels is arranged to be managed in accordance with a desired engine performance characteristic.

3. An engine according to claim 1 wherein the supply of both diesel and secondary fuels is arranged to be actively managed in accordance with a desired economy of performance of the engine.

4. An engine according to claim 1 wherein the supply of the diesel fuel is arranged to be actively reduced when a secondary fuel is supplied to the engine.

5. An engine according to claim 4 wherein the supply of diesel fuel to the engine is actively reduced by at least one selected from the group consisting of:

controlling the injection timing of the diesel fuel, and controlling throttle of the diesel fuel.

6. An engine according to claim 1 wherein the supply of the diesel fuel is arranged to be actively reduced when a secondary fuel comprising at least one selected from the group consisting of:

liquid petroleum gas, compressed natural gas and liquefied natural gas is supplied to the engine.

7. An engine according to claim 1 wherein the electronic controller is, or is included in, a dedicated engine controlled unit for actively managing the supply of the diesel and secondary fuels.

8. An engine according to claim 7 wherein the dedicated engine controlled unit comprises an after-market fitted engine controlled unit.

9. An engine according to claim 7 wherein the active management of both the diesel and secondary fuels is undertaken by an original equipment manufactured engine controlled unit.

10. A method of improving the economy of a dual fuel engine having one or more engine cylinders and a secondary fuel supply for supplying a secondary fuel to the one or more engine cylinders, the method comprising the steps of:

actively managing supply of both a diesel fuel and the secondary fuel to the engine using an electronic controller; and

controlling the pressure of a diesel rail with a unit that alters the signal from the electronic controller which controls a diesel supply pressure so as to reduce it and which at the same time provides to the electronic controller an emulation signal which represents an expected sensed diesel pressure of an unaltered supply.

11. The method according to claim 10 further comprising the step of actively reducing supply of a diesel fuel when a secondary fuel is supplied.

12. The method according to claim 10 further comprising the step of actively reducing supply of the diesel fuel by at least one selected from the group consisting of:

controlling injection timing of the diesel fuel, and controlling throttle of the diesel fuel.

13. A dual fuel engine, said engine comprising:

one or more engine cylinders;

a diesel fuel supply for supplying diesel fuel via a diesel line to the one or more engine cylinders;

a secondary fuel supply for supplying a secondary fuel to the one or more engine cylinders;

the diesel and secondary fuels being arranged in use to mix with each other and with air for combustion in one or more cylinders of the engine;

wherein both the diesel and secondary fuels are arranged to be injected into the one or more or each cylinder;

an electronic controller for actively managing the supply of both the diesel and secondary fuels; and

a unit arranged to alter a signal from the electronic controller which controls a diesel supply pressure to reduce it and control the pressure of a diesel line;

the unit at the same time arranged to provide an emulation signal to the electronic controller which represents an expected sensed diesel pressure of an unaltered diesel supply.

14. An engine according to claim 13 wherein one of the diesel and secondary fuels is arranged to be injected in gaseous state into the cylinder through an open air inlet valve.

15. An engine according to claim 13 wherein the active management of both the diesel and secondary fuels is undertaken by an original equipment manufactured engine controlled unit.

16. An engine according to claim 13 comprising actively reducing supply of the diesel fuel by at least one selected from the group consisting of:

controlling injection timing of the diesel fuel;

controlling pressure of the primary fuel, and controlling throttle of the diesel fuel.