Non-invasive thermal dispersion flow meter with chronometric monitor for fluid leak detection

• US 9,146,172 B2
• Filed: 01/03/2012
• Issued: 09/29/2015
• Est. Priority Date: 01/03/2011
• Status: Active Grant

• Current Assignee: Sentinel Hydrosolutions, LLC (Watts Water Technologies Incorporated)
• Original Assignee: Sentinel Hydrosolutions, LLC (Watts Water Technologies Incorporated)
• Inventors: Trescott, Robert
• Primary Examiner(s): Schneider, Craig
• Assistant Examiner(s): LE, MINH Q
• Application Number:
  US13/342,961
• Publication Number:
  US 20120180877A1
• Time in Patent Office: 1,365 Days
• Field of Search: 137/486, 137/487.5, 732/041.1, 732/042.3, 732/042.5, 732/042.6, 732/041.5, 732/041.6
• US Class Current: 1/1
• CPC Class Codes: E03B 7/003 Arrangement for testing of watertightness of water supply conduits
• CPC Class Codes: E03B 7/072 Arrangement of flowmeters
• CPC Class Codes: G01K 13/02 for measuring temperature of moving fluids or granular materials capable of flow
• CPC Class Codes: G01K 13/026 of moving liquids
• CPC Class Codes: G01K 7/22 the element being a non-linear resistance, e.g. thermistor G01K7/26 takes precedence
• CPC Class Codes: G01M 3/002 by using thermal means
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence
• CPC Class Codes: Y10T 137/7761 Electrically actuated valve

Abstract

A non-invasive thermal dispersion flow meter with chronometric monitor for fluid leak detection includes a heater, an ambient temperature sensor and a flow rate sensor which are configured to sense the temperature of a fluid in a conduit, and then monitor the flow of that fluid through the conduit. The fluid flow sensor is incorporated into a Wheatstone bridge circuit which is used to provide increased sensitivity to the outputs of the sensors. Based upon the ambient temperature sensor readings, the flow rate sensor and heater may be adjusted to optimize the operation of the system to detect leaks. An alternative embodiment utilizes a single sensor and separate heater which work together to determine heat propagation times which in turn is used to calculate flow rate.

Claims

1. A fluid leak detector for detecting leakage in a pressurized fluid system having a closed fluid conduit having an upstream portion and a downstream portion where fluid flows from the upstream portion toward the downstream portion, the fluid leak detector having a means for detecting the flow of fluid through said conduit comprising:

a first sensor in thermal communication with the outside of said conduit and capable of sensing an ambient temperature of the fluid within said conduit, wherein said first sensor includes a first temperature sensing element;

a second sensor in thermal communication with the outside of said conduit, wherein said second sensor includes a second temperature sensing element and a heater thermally coupled to the second sensing element;

an adjustable Wheatstone bridge circuit consisting of the first and second temperature sensing elements and having a first output and a second output;

a servo amplifier configured to drive the heater consisting of;

a first input in electrical communication with the first output of the bridge circuit;

a second input in electrical communication with the second output of the bridge circuit; and

a power transistor having an output in electrical communication with the heater;

an adjustable comparator consisting of;

an input connected to the output of the power transistor; and

an output;

wherein the power transistor drives the heater in response to the difference in temperature between the first temperature sensing element and the second temperature sensing element; and

wherein the adjustable comparator is configured to change state when the output of the power transistor exceeds a threshold, and

wherein said first sensor is positionable at any location along said closed fluid conduit and said second sensor is positionable downstream from said first sensor.

2. The fluid leak detector of claim 1, further comprising an analog to digital converter in communication with said first and second sensors, said analog to digital converter configured to sense the temperature difference between the first temperature sensing element and the second temperature sensing element and generate a corresponding digital signal.

3. The fluid leak detector of claim 2, wherein said adjustable comparator compares said digital signal corresponding to said temperature difference to a predetermined value.

4. The fluid leak detector of claim 3, further comprising an analog to digital converter in communication with said first sensor and said means for detecting the flow of fluid through said conduit, said analog to digital converter configured to sense said ambient temperature and generate a corresponding digital signal to said means for detecting the flow of fluid through said conduit.

5. The fluid leak detector of claim 1, further comprising a shutoff valve in communication with said means for detecting fluid flow through said conduit, and responsive to a signal from said means for detecting to interrupt said fluid flow through said conduit.

6. The fluid leak detector of claim 1, further comprising a display in communication with said means for detecting the flow of fluid through said conduit, configured to display a status indicator of said fluid leak detector.