Wall mounted electrical device cover plate assembly

• US 9,148,005 B2
• Filed: 03/14/2013
• Issued: 09/29/2015
• Est. Priority Date: 03/14/2013
• Status: Expired due to Fees

• Current Assignee: Liberty Hardware Manufacturing Co (Masco Corporation)
• Original Assignee: Liberty Hardware Manufacturing Co (Masco Corporation)
• Inventors: Forrest, Earl David, Daniels, James Leroy
• Primary Examiner(s): Thompson, Timothy
• Assistant Examiner(s): Barnes, Ahmad D
• Application Number:
  US13/827,487
• Publication Number:
  US 20140262419A1
• Time in Patent Office: 929 Days
• Field of Search: 361807-810, 361816-818, 439/527, 439/535, 439/536, 439/538, 439/136, 439143-147, 174/50, 174 55- 58, 174/65, 174/66, 174/67
• US Class Current: 1/1
• CPC Class Codes: H02G 3/10 for surface mounting on a wall
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box

Abstract

A cover plate assembly is provided with a cover plate with a substrate adapted to be mounted upon a substrate of a subplate mounted to an electrical device for enclosing the electrical device. A rim extends from a periphery of the cover plate substrate. The fastener is engaged with the cover plate to engage the detent in a periphery of the subplate for fastening the cover plate to the subplate. The fastener is a separate component than the cover plate and the subplate. The fastener is concealed beneath the cover plate. In another embodiment, the cover plate is metallic and the fastener is formed integrally with the cover plate. In another embodiment, a first fastener fastens the subplate to the electrical device. A second fastener is engaged with the cover plate and the first fastener for fastening the cover plate to the first fastener.

Claims

1. A cover plate assembly comprising:

a cover plate with a substrate adapted to be mounted upon a substrate of a subplate mounted to an electrical device to enclose the electrical device, and a rim extending from a periphery of the cover plate substrate;

at least one fastener engaged with the cover plate to engage at least one detent in an outer periphery of the subplate to fasten the cover plate to the subplate, wherein the at least one fastener is a separate component than the cover plate and the subplate, and the at least one fastener is concealed beneath the cover plate;

wherein the at least one fastener further comprises at least one spring clip;

a subplate with a substrate adapted to be mounted to an electrical device to enclose the electrical device, and with a rim extending from a periphery of the substrate;

wherein the at least one spring clip further comprises a first spring arm and an opposed second spring arm with a first bend therebetween to receive the subplate rim between the first spring arm and the second spring arm in engagement with the first bend for retention of the at least one spring clip against a wall; and

wherein the at least one spring clip further comprises a third spring arm extending for engagement with the cover plate.

2. The cover plate assembly of claim 1 wherein the cover plate has at least one receptacle formed within the rim to retain the at least one fastener.

3. The cover plate assembly of claim 1 further comprising an adhesive adhering the at least one fastener to the cover plate.

4. The cover plate assembly of claim 1 wherein a ratio of height to width of the subplate is within twelve percent of 1.56.

5. The cover plate assembly of claim 1 wherein the cover plate is formed from a different material than the subplate.

6. The cover plate assembly of claim 1 wherein the at least one fastener is formed from a different material than the subplate.

7. The cover plate assembly of claim 1 wherein the subplate substrate has a thickness of less than 2.5 millimeters.

8. The cover plate assembly of claim 1 wherein the subplate substrate has a thickness of approximately 0.8 millimeters.

9. The cover plate assembly of claim 1 wherein the at least one detent is further defined as at least one notch formed in the rim.

10. The cover plate assembly of claim 1 wherein the cover plate has at least one receptacle formed within the rim to retain the at least one spring clip.

11. The cover plate assembly of claim 10 wherein the first spring arm and the second spring arm are in compression for installation and retention within the at least one receptacle.

12. The cover plate assembly of claim 11 wherein the rim includes at least one detent formed therein;

and

wherein the third spring arm is in compression during installation for expansion into the at least one detent for installation and retention upon the subplate.

13. The cover plate assembly of claim 12 wherein the at least one spring clip further comprises a second bend between the second spring arm and the third spring arm.

14. The cover plate assembly of claim 13 wherein the second bend is in contact with a rear surface of the cover plate for locating the at least one spring clip.

15. The cover plate assembly of claim 14 wherein the at least one spring clip further comprises a third bend in the third spring arm for providing a leading edge along the third spring arm for engagement with the subplate rim for compression of the third spring arm during installation, whereby the third spring arm at least partially expands into the at least one detent for retaining the cover plate to the subplate.

16. A cover plate assembly comprising:

a subplate with a substrate adapted to be mounted to an electrical device for enclosing the electrical device, and a rim extending from a periphery of the substrate, the rim having at least one detent formed into an outer periphery thereof;

a cover plate with a substrate adapted to be mounted upon the subplate substrate, and a rim extending from a periphery of the cover plate substrate, the rim having at least one receptacle formed therein;

at least one spring clip retained in the at least one receptacle and engaged with the at least one detent for fastening the cover plate to the subplate;

wherein the at least one spring clip further comprises a first spring arm and an opposed second spring arm with a first bend therebetween to receive the subplate rim between the first spring arm and the second spring arm in engagement with the first bend for retention of the at least one spring clip against a wall; and

wherein the at least one spring clip further comprises a third spring arm extending for engagement with the cover plate.