Surgical instrument comprising an articulatable end effector

• US 9,149,324 B2
• Filed: 07/08/2010
• Issued: 10/06/2015
• Est. Priority Date: 07/08/2010
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Huang, Zhifan F., Witt, David A., Banks, Raymond M., Dietz, Timothy G., Mootoo, Mary E., Johnson, Gregory W., Swayze, Jeffrey S., Harris, Jason L., Malaviya, Prasanna, Timm, Richard W., Hunt, John V., Thompson, Suzanne E., Monson, Gavin M., Laird, Robert J., Vakharia, Omar J., Schall, Christopher J., Kimball, Cory G., Mirel, Al, Cummings, John F., Beckman, Andrew T.
• Primary Examiner(s): Peffley, Michael
• Assistant Examiner(s): VAHDAT, KHADIJEH A
• Application Number:
  US12/832,345
• Publication Number:
  US 20120010616A1
• Time in Patent Office: 1,916 Days
• Field of Search: 606 51- 52, 606205-207, 606/169
• US Class Current: 1/1
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2018/00601 Cutting
• CPC Class Codes: A61B 2018/0063 Sealing

Abstract

An electrosurgical instrument can comprise a handle, a shaft, and an end effector, wherein the end effector can be rotatably coupled to the shaft by an articulation joint. The instrument can further comprise a drive member and the articulation joint can comprise flexible support members which can be configured to support the drive member. The instrument can further comprise supply wires electrically coupled to electrodes in the end effector and a wire tensioning device configured to prevent the supply wires from accumulating slack within the articulation joint. The drive member can comprise a plurality of flexible layers wherein some of the layers can be comprised of an electrically insulative material and other layers can be comprised of an electrically conductive material which is in electrical communication with a cutting member in the end effector and/or electrodes positioned within the end effector.

Claims

1. A surgical instrument, comprising:

a handle comprising a trigger;

a shaft comprising a proximal shaft portion coupled to said handle and a distal shaft portion;

an articulation joint connected to said distal shaft portion;

an end effector, comprising;

a proximal end coupled to said articulation joint;

a distal end;

a first jaw member;

a second jaw member;

a rotation joint, wherein one of said first jaw member and said second jaw member is movable relative to the other of said first jaw member and said second jaw member at said rotation joint; and

an electrode; and

a drive member extending through said articulation joint, wherein said drive member is operably coupled with said trigger, wherein an actuation of said trigger is configured to move said drive member toward said distal end of said end effector, wherein said drive member comprises a first flexible layer and a second flexible layer, wherein said first flexible layer is comprised of an electrically conductive material, wherein said second flexible layer is comprised of an electrically insulative material, and wherein said first flexible layer is relatively slidable with respect to said second flexible layer.

2. The surgical instrument of claim 1, further comprising a cutting member, wherein said drive member is operably engaged with said cutting member such that the movement of said drive member toward said distal end of said end effector moves said cutting member toward said distal end of said end effector, and wherein said cutting member is in electrical communication with said first flexible layer.

3. The surgical instrument of claim 1, further comprising a third flexible layer, wherein said first flexible layer is positioned intermediate said second flexible layer and said third flexible layer, and wherein said third flexible layer is comprised of an electrically insulative material.

4. The surgical instrument of claim 3, wherein said first flexible layer comprises a conductive ribbon.

5. The surgical instrument of claim 1, wherein said first flexible layer of said drive member is in electrical communication with said electrode.

6. The surgical instrument of claim 5, further comprising a second electrode, wherein said first flexible layer of said drive member is in electrical communication with said second electrode.

7. The surgical instrument of claim 1, wherein said articulation joint further comprises an anti-buckling support structure configured to at least one of receive and constrain at least a portion of said drive member.

8. A surgical instrument, comprising:

a handle comprising a trigger;

a shaft comprising a proximal shaft portion coupled to said handle and a distal shaft portion;

an articulation joint connected to said distal shaft portion;

an end effector, comprising;

a proximal end coupled to said articulation joint;

a distal end;

a first jaw member;

a second jaw member, wherein one of said first jaw member and said second jaw member is movable relative to the other of said first jaw member and said second jaw member; and

an electrode;

a rotation joint connected to said distal shaft portion, wherein said rotation joint is positioned proximally with respect to said end effector; and

a drive member extending through said articulation joint, wherein said drive member is operably coupled with said trigger, wherein an actuation of said trigger is configured to move said drive member toward said distal end of said end effector, wherein said drive member comprises a first flexible layer and a second flexible layer, wherein said first flexible layer is positioned laterally with respect to said second flexible layer, wherein said first flexible layer is relatively slidable with respect to said second flexible layer, wherein said first flexible layer is comprised of an electrically conductive material, and wherein said second flexible layer is comprised of an electrically insulative material.

9. A surgical instrument, comprising:

a handle comprising a trigger;

a shaft comprising a proximal shaft portion coupled to said handle and a distal shaft portion;

an articulation joint connected to said distal shaft portion;

an end effector, comprising;

a proximal end coupled to said articulation joint;

a distal end;

a first jaw member;

a second jaw member, wherein one of said first jaw member and said second jaw member is movable relative to the other of said first jaw member and said second jaw member; and

an electrode;

a rotation joint connected to said distal shaft portion, wherein said rotation joint is positioned proximally with respect to said end effector; and

a drive member extending through said articulation joint, wherein said drive member is operably coupled with said trigger, wherein an actuation of said trigger is configured to move said drive member toward said distal end of said end effector, wherein said drive member comprises a plurality of adjacent flexible portions, wherein at least one said plurality of adjacent flexible portions comprises an electrically conductive material, wherein at least another one of said plurality of adjacent flexible portions comprises an electrically insulative material, and wherein said plurality of adjacent flexible portions are slidable with respect to one another.

10. The surgical instrument of claim 9, wherein said plurality of adjacent flexible portions are positioned laterally with respect to one another.

11. The surgical instrument of claim 9, further comprising a buckling resistant support structure, wherein said buckling resistant support structure is configured to receive said drive member.

12. The surgical instrument of claim 11, wherein said buckling resistant structure comprises a slot configured to receive said drive member, wherein said slot supports said adjacent flexible portions when said drive member bends due to articulation of said articulation joint.