Device abstraction system and method for a distributed-architecture heating, ventilation and air conditioning system
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1
Assignment
First Claim
1. An HVAC data processing and communication network, comprising:
- a system device coupled to a data bus by a first physical layer interface and including;
an HVAC component configured to provide an HVAC service; and
a local controller configured to locally store feature or parameter data related to an operation of said system device; and
a subnet controller coupled to said data bus by a second physical layer interface and configured to publish a first message via said data bus directing said system device to publish to said data bus a second message including said feature or parameter data.
1 Assignment
0 Petitions

Accused Products

Abstract
The disclosure provides an HVAC data processing and communication network and a method of manufacturing the same. In an embodiment, the network includes a system device and a subnet controller. The system device is coupled to a data bus and configured to locally store feature or parameter data related to an operation of the system device. The subnet controller is configured to publish a message via the data bus directing the device to publish a message including the feature or parameter data to the network.
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20 Claims
- 1. An HVAC data processing and communication network, comprising:
a system device coupled to a data bus by a first physical layer interface and including; an HVAC component configured to provide an HVAC service; and a local controller configured to locally store feature or parameter data related to an operation of said system device; and a subnet controller coupled to said data bus by a second physical layer interface and configured to publish a first message via said data bus directing said system device to publish to said data bus a second message including said feature or parameter data. - View Dependent Claims (2, 3, 4, 5, 6, 7)
- 8. A method of manufacturing an HVAC data processing and communication network, comprising:
configuring a system device coupled to a data bus to provide an HVAC service from an HVAC component, and to locally store feature or parameter data related to an operation of said system device; and configuring a subnet controller to publish a first message via said data bus directing said system device to publish to said data bus a second message including said feature or parameter data. - View Dependent Claims (9, 10, 11, 12, 13, 14)
- 15. A system for storing information about attached devices in an HVAC data processing and communication network, the system comprising:
at least one system device coupled to a data bus by a first physical layer interface and including an HVAC component configured to provide an HVAC service; and a user interface having a second physical layer interface, said user interface being coupled to said at least one device via said data bus, wherein said at least one system device is configured to store feature or parameter data and to publish to said data bus said feature or parameter data upon command by said user interface. - View Dependent Claims (16, 17, 18, 19, 20)
1 Specification
This application claims the benefit of U.S. Provisional Application Ser. No. 61/167,135, filed by Grohman, et al., on Apr. 6, 2009, entitled “Comprehensive HVAC Control System”, and is a continuation-in-part application of application Ser. No. 12/258,659, filed by Grohman on Oct. 27, 2008, entitled “Apparatus and Method for Controlling an Environmental Conditioning Unit,” both of which are commonly assigned with this application and incorporated herein by reference. This application is also related to the following U.S. patent applications, which are filed on even date herewith, commonly assigned with this application and incorporated herein by reference:
This application is directed, in general, to HVAC systems and, more specifically, to a system controller and methods of use thereof.
Climate control systems, also referred to as HVAC systems (the two terms will be used herein interchangeably), are employed to regulate the temperature, humidity and air quality of premises, such as a residence, office, store, warehouse, vehicle, trailer, or commercial or entertainment venue. The most basic climate control systems either move air (typically by means of an air handler having a fan or blower), heat air (typically by means of a furnace) or cool air (typically by means of a compressor-driven refrigerant loop). A thermostat is typically included in a conventional climate control system to provide some level of automatic temperature and humidity control. In its simplest form, a thermostat turns the climate control system on or off as a function of a detected temperature. In a more complex form, the thermostat may take other factors, such as humidity or time, into consideration. Still, however, the operation of a thermostat remains turning the climate control system on or off in an attempt to maintain the temperature of the premises as close as possible to a desired set point temperature. Climate control systems as described above have been in wide use since the middle of the twentieth century and have, to date, generally provided adequate temperature management.
One aspect provides a HVAC data processing and communication network. In an embodiment, the network includes a system device and a subnet controller. The system device is coupled to a data bus and configured to locally store feature or parameter data related to an operation of the system device. The subnet controller is configured to publish a message via the data bus directing the device to publish a message including the feature or parameter data to the network
Another aspect provides a method of manufacturing an HVAC data processing and communication network. In an embodiment, the network includes a system device and a subnet controller coupled to a data bus. The system device is configured to locally store feature or parameter data related to an operation of the system device. The subnet controller is configured to publish a first message via the data bus directing the device to publish a second message including the feature or parameter data to the network.
Yet another aspect provides a system for storing information about attached system devices in an HVAC data processing and communication network. In an embodiment, the system includes at least one system device and a user interface coupled to the at least one device. The at least one system device includes information about device parameters that can be collected at the user interface.
Reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
As stated above, conventional climate control systems have been in wide use since the middle of the twentieth century and have, to date, generally provided adequate temperature management. However, it has been realized that more sophisticated control and data acquisition and processing techniques may be developed and employed to improve the installation, operation and maintenance of climate control systems.
Described herein are various embodiments of an improved climate control, or HVAC, system in which at least multiple components thereof communicate with one another via a data bus. The communication allows identity, capability, status and operational data to be shared among the components. In some embodiments, the communication also allows commands to be given. As a result, the climate control system may be more flexible in terms of the number of different premises in which it may be installed, may be easier for an installer to install and configure, may be easier for a user to operate, may provide superior temperature and/or relative humidity (RH) control, may be more energy efficient, may be easier to diagnose, may require fewer, simpler repairs and may have a longer service life.
For convenience in the following discussion, a demand unit 155 is representative of the various units exemplified by the air handler 110, furnace 120, and compressor 140, and more generally includes an HVAC component that provides a service in response to control by the control unit 150. The service may be, e.g., heating, cooling, humidification, dehumidification, or air circulation. A demand unit 155 may provide more than one service, and if so, one service may be a primary service, and another service may be an ancillary service. For example, for a heating unit that also circulates air, the primary service may be heating, and the ancillary service may be air circulation (e.g. by a blower).
The demand unit 155 may have a maximum service capacity associated therewith. For example, the furnace 120 may have a maximum heat output (often expressed in terms of British Thermal Units (BTU) or Joules), or a blower may have a maximum airflow capacity (often expressed in terms of cubic feet per minute (CFM) or cubic meters per minute (CMM)). In some cases, the demand unit 155 may be configured to provide a primary or ancillary service in staged portions. For example, blower may have two or more motor speeds, with a CFM value associated with each motor speed.
One or more control units 150 control one or more of the one or more air handlers 110, the one or more furnaces 120 and/or the one or more compressors 140 to regulate the temperature of the premises, at least approximately. In various embodiments to be described, the one or more displays 170 provide additional functions such as operational, diagnostic and status message display and an attractive, visual interface that allows an installer, user or repairman to perform actions with respect to the system 100 more intuitively. Herein, the term “operator” will be used to refer collectively to any of the installer, the user and the repairman unless clarity is served by greater specificity.
One or more separate comfort sensors 160 may be associated with the one or more control units 150 and may also optionally be associated with one or more displays 170. The one or more comfort sensors 160 provide environmental data, e.g. temperature and/or humidity, to the one or more control units 150. An individual comfort sensor 160 may be physically located within a same enclosure or housing as the control unit 150, in a manner analogous with a conventional HVAC thermostat. In such cases, the commonly housed comfort sensor 160 may be addressed independently. However, the one or more comfort sensors 160 may be located separately and physically remote from the one or more control units 150. Also, an individual control unit 150 may be physically located within a same enclosure or housing as a display 170, again analogously with a conventional HVAC thermostat. In such embodiments, the commonly housed control unit 150 and display 170 may each be addressed independently. However, one or more of the displays 170 may be located within the system 100 separately from and/or physically remote to the control units 150. The one or more displays 170 may include a screen such as a liquid crystal or OLED display (not shown).
Although not shown in
Finally, a data bus 180, which in the illustrated embodiment is a serial bus, couples the one or more air handlers 110, the one or more furnaces 120, the one or more evaporator condenser coils 142 and compressors 140, the one or more control units 150, the one or more remote comfort sensors 160 and the one or more displays 170 such that data may be communicated therebetween or thereamong. As will be understood, the data bus 180 may be advantageously employed to convey one or more alarm messages or one or more diagnostic messages. All or some parts of the data bus 180 may be implemented as a wired or wireless network.
The data bus 180 in some embodiments is implemented using the Bosch CAN (Controller Area Network) specification, revision 2, and may be synonymously referred to herein as a residential serial bus (RSBus) 180. The data bus 180 provides communication between or among the aforementioned elements of the network 200. It should be understood that the use of the term “residential” is nonlimiting; the network 200 may be employed in any premises whatsoever, fixed or mobile. Other embodiments of the data bus 180 are also contemplated, including e.g., a wireless bus, as mentioned previously, and 2-, 3- or 4-wire networks, including IEEE-1394 (Firewire™, i.LINK™, Lynx™), Ethernet, Universal Serial Bus (e.g., USB 1.x, 2.x, 3.x), or similar standards. In wireless embodiments, the data bus 180 may be implemented, e.g., using Bluetooth™, Zibgee or a similar wireless standard.
A user interface (UI) 240 provides a means by which an operator may communicate with the remainder of the network 200. In an alternative embodiment, a user interface/gateway (UI/G) 250 provides a means by which a remote operator or remote equipment may communicate with the remainder of the network 200. Such a remote operator or equipment is referred to generally as a remote entity. A comfort sensor interface 260, referred to herein interchangeably as a comfort sensor (CS) 260, may provide an interface between the data bus 180 and each of the one or more comfort sensors 160. The comfort sensor 260 may provide the aSC 230a with current information about environmental conditions inside of the conditioned space, such as temperature, humidity and air quality.
For ease of description, any of the networked components of the HVAC system 100, e.g., the air handler 110, the damper 115, the furnace 120, the outdoor unit 144, the control unit 150, the comfort sensor 160, the display 170, may be described in the following discussion as having a local controller 290. The local controller 290 may be configured to provide a physical interface to the data bus 180 and to provide various functionality related to network communication. The SC 230 may be regarded as a special case of the local controller 290, in which the SC 230 has additional functionality enabling it to control operation of the various networked components, to manage aspects of communication among the networked components, or to arbitrate conflicting requests for network services among these components. While the local controller 290 is illustrated as a stand-alone networked entity in
In some embodiments, the data bus 180 is implemented over a 4-wire cable, in which the individual conductors are assigned as follows:
R—the “hot”—a voltage source, 24 VAC, e.g.
C—the “common”—a return to the voltage source.
i+—RSBus High connection.
i−—RSBus Low connection.
The disclosure recognizes that various innovative system management solutions are needed to implement a flexible, distributed-architecture HVAC system, such as the system 100. More specifically, cooperative operation of devices in the system 100, such as the air handler 110, outdoor unit 144, or UI 240 is improved by various embodiments presented herein. More specifically still, embodiments are presented of treating HVAC components abstractly in a manner that decouples the HVAC physical layer from the HVAC logical or network layer. In many cases, more sophisticated control of the HVAC system is possible than in conventional systems, allowing expanded feature availability to the user and more efficient operation of the system.
In various embodiments, signaling between devices 410 relies on messages. Messages are data strings that convey information from one device 410 to another device 410. The purpose of various substrings or bits in the messages may vary depending on the context of the message. Generally, specifics regarding message protocols are beyond the scope of the present description. However, aspects of messages and messaging are described when needed to provide context for the various embodiments described herein.
In some embodiments, up to four subnets may be connected to a single RSBus 180. Typically one aSC 230a is connected to the RSBus 180 for each subnet. For embodiments in which multiple subnet controllers 230 are present in a single subnet, one of the subnet controllers is typically designated as the aSC 230a and controls the subnet. Thus, in such embodiments there may be up to four active subnet controllers on the RSbus 180. The total number of devices 410 is typically limited by design choices to a maximum value. In some embodiments, the number of devices 410 connected to the RSBus 180 at any given time is limited to 32. Those skilled in the art will appreciate that the limit may be greater or fewer than 32. Moreover, while an integer power of 2 may be chosen for convenience, the number of devices 410 is not limited to numbers in this set.
The PLI 310 includes resistors R1 and R2. In an example embodiment, R1 and R2 are 60V-rated Positive Temperature Coefficient resistors and work as resettable fuses. Illustrative resistors include RXE010 by Raychem (Tyco), MF-R010 by Bourns, or 3610100600 by Wickmann, or equivalent. A resistor Rt may be a 1% metal film resistor. Rt provides a complement termination resistance to the differential input i+/i−. R1, Rt and R2 form a series resistance Rterm at the differential input that provides a termination resistance to i+/i−. The value of Rterm may be different for different devices 410. A capacitor C1 provides EMI decoupling of the differential input.
Diodes D1, D2, D3 and D4 provide transient voltage suppression. In an example, D2 D2, D3 and D4 rated at 10V, 600 W. D5 is an optional LED that provides visual feedback that the device 410 is capable of receiving a bus message. D5 may be advantageously located adjacent a connector that receives i+/i− on each device 410. In some embodiments, R1, R2, D1, D2, D3, and D4 are not used when an appropriately configured transceiver 520 is used.
It should be noted that a CAN transceiver, e.g., the transceiver 520, can draw significantly more current from Vcc when it is transmitting a dominant bit than when it is idle. Good design practice takes the peak load of the transceiver 520 into account when providing power thereto. In some embodiments, Vcc is 5V or greater to allow for the recessive state of the RSbus 180 to be 2.5V.
The RSBus 180 provides the ability to connect