Method for operating a hybrid drive and hybrid drive

• US 9,156,199 B2
• Filed: 05/09/2011
• Issued: 10/13/2015
• Est. Priority Date: 05/14/2010
• Status: Active Grant

• Current Assignee: Netstal-Maschinen AG (KraussMaffei Group GmbH)
• Original Assignee: Netstal-Maschinen AG (KraussMaffei Group GmbH)
• Inventors: Notz, Markus, Lanker, Markus
• Primary Examiner(s): NGUYEN, HOANG M
• Application Number:
  US13/696,527
• Publication Number:
  US 20130047617A1
• Time in Patent Office: 1,618 Days
• Field of Search: 606/98, 607/01, 60530-531, 604/14, 607/06, 607/11, 607/16, 607/18
• US Class Current: 1/1
• CPC Class Codes: B29C 2045/5068 mechanical drive means in series with hydraulic drive means for axially movable screw
• CPC Class Codes: B29C 2045/7673 Recovering energy or power from drive motors
• CPC Class Codes: B29C 2045/824 Accumulators
• CPC Class Codes: B29C 45/5008 Drive means therefor
• CPC Class Codes: F15B 15/088 the motor using combined actuation, e.g. electric and fluid actuation
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

A hybrid drive includes an electric motor coupled to a hydraulic drive having a double-acting hydraulic piston and a piston rod, and a substantially throttle-less valve for actuating the hydraulic drive, and a control unit for actuating the electric machine. To avoid unnecessary energy consumption, an actuating direction requested by the hybrid drive and a desired actuating force are determined, the valve is switched to a position such that the hydraulic drive is effective in the actuating direction, at least when the actuating force cannot be generated by the electric motor alone, the difference between the force generated by the hydraulic drive and the actuating force is determined, and the electric motor is operated such that the desired actuating force is achieved by adding the force generated by the motor to the force generated by the hydraulic drive, or subtracting the first from the latter.

Claims

1. A method for operating a hybrid drive having an electric machine configured to be operated in generator mode or motor mode and a hydraulic drive with a hydraulic piston and a piston rod in mechanical engagement with the electric machine, the method comprising the steps of:

determining an operating direction and an operating force requested by the hybrid drive,

switching a valve or valve combination connected to the hydraulic drive into a position such that the hydraulic drive is effective in the determined operating direction,

determining a difference between a force produced by the hydraulic drive and the requested operating force,

when the force produced by the hydraulic drive is smaller than the requested operating force, operating the electric machine in motor mode such that the requested operating force is attained by adding a force produced by the electric machine to the force produced by the hydraulic drive, and

when the force produced by the hydraulic drive is greater than the requested operating force, driving the electric machine in generator mode by the piston rod, thereby braking the hydraulic drive, and generating regenerated electric energy which is supplied for further use.

2. The method of claim 1, wherein the regenerated electric energy is stored in an intermediate circuit and reused.

3. The method of claim 1, wherein the regenerated electric energy is used to operate a pump which charges a hydraulic accumulator.

4. The method of claim 1, wherein the valve or the valve combination comprises a substantially throttle-less valve or a substantially throttle-less combination of valves.

5. A hybrid drive, comprising:

an electric machine configured to be operated in generator mode or motor mode,

a hydraulic drive comprising a hydraulic piston and a piston rod in mechanical engagement with the electric machine and with an actuating element or a load,

a valve or a valve combination connected to the hydraulic drive and controlling an operating force and an operating direction of the hydraulic drive,

wherein when the force produced by the hydraulic drive is smaller than a requested operating force of the hybrid drive, the electric machine is operated in motor mode to produce with the electric machine a force acting in an identical direction as the force produced by the hydraulic drive, and

when the force produced by the hydraulic drive is greater than the requested operating force of the hybrid drive, the electric machine is driven by the piston rod and operated in generator mode to produce with the electric machine a force acting in an opposite direction as the force produced by the hydraulic drive,

and to generate regenerated electric energy which is supplied for further use.

6. The hybrid drive of claim 5, wherein the valve or the valve combination is substantially throttle-less.

7. The hybrid drive of claim 5, wherein the hydraulic drive is constructed as a synchronous cylinder or as a differential cylinder.

8. The hybrid drive of claim 5, further comprising an intermediate circuit for storing the regenerated electric energy.

9. The hybrid drive of claim 5, further comprising

a hydraulic accumulator operatively connected with the hydraulic drive, and

a pump driven by the regenerated electric energy and configured to charge the hydraulic accumulator.

10. The hybrid drive of claim 5, further comprising a pressure booster.

11. The hybrid drive of claim 5, for use in an injection molding machine as a drive for an actuating element, a drive for an injection axis or a drive for mold closure.