Apparatus including load driven by a motor coupled to an alternator

• US 9,157,278 B2
• Filed: 03/01/2012
• Issued: 10/13/2015
• Est. Priority Date: 03/01/2012
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Scholz, Eckard
• Primary Examiner(s): Gay, Jennifer H
• Assistant Examiner(s): CARROLL, DAVID P.
• Application Number:
  US13/409,918
• Publication Number:
  US 20130228373A1
• Time in Patent Office: 1,321 Days
• Field of Search: 166/66.4, 166/66.6, 166/250.01, 166/177.1, 166/373, 175/57, 175/104, 175/40
• US Class Current: 1/1
• CPC Class Codes: E21B 4/04 Electric drives E21B4/12 takes precedence
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: E21B 47/18 through the well fluid , e.g. mud pressure pulse telemetry
• CPC Class Codes: H02P 25/30 the motor being controlled by a control effected upon an ac generator supplying it

Abstract

An apparatus for use in a wellbore is described. The apparatus includes a load, a motor coupled to the load to provide mechanical power to the load and an alternator directly coupled to the motor driving the motor. The apparatus further includes a switch between the alternator and the motor that in a first position connects the alternator to the motor in a first configuration that rotates the motor in the clockwise direction and in a second configuration that rotates the motor in the counterclockwise direction.

Claims

1. An apparatus for use in a wellbore, comprising:

a load;

a motor coupled to the load to provide mechanical energy to the load;

a switch directly coupled to the motor; and

an alternator directly coupled to the switch and no other electrical circuits, the switch configured to selectively connect phases of the alternator to phases of the motor and the alternator configured to drive the motor with a first configuration of the switch that causes the motor to rotate in a clockwise direction and with a second configuration of the switch that causes the motor to turn in a counterclockwise direction.

2. The apparatus of claim 1 further comprising a clutch between the load and the motor configured to couple and uncouple the motor to the load in response to occurrence of an event.

3. The apparatus of claim 2, wherein the event includes a member of the load coming to mechanical stop or a force applied by the member of the load reaching a selected value.

4. The apparatus of claim 1, further comprising a sensor configured to provide measurements relating to a selected parameter of the load and a controller configured to control operation of the switch in response to the selected parameter.

5. The apparatus of claim 1, wherein the load includes a member that moves linearly to open and close the valve and wherein the motor moves the member back and forth to open and close the valve.

6. The apparatus of claim 1, wherein the load includes a pump configured to supply a fluid under pressure to a member and wherein the motor operates the pump.

7. The apparatus of claim 1, wherein the alternator is operated by a hydraulically-operated device.

8. A method of operating a device, comprising:

providing the device;

coupling a motor to the device to operate the device;

connecting a switch directly to the motor; and

providing electrical power to the motor from an alternator directly coupled to the switch and no other electrical circuits, wherein the switch selectively connects phases of the alternator to phases of the motor, and the switch, in a first position, connects the alternator to the motor to provide electrical power to rotate the motor in clockwise direction and, in a second position, provides power to the motor to rotate in anticlockwise direction.

9. The method of claim 8 further comprising providing a clutch between the device and the motor that couples and uncouples the motor to the device in response to occurrence of an event.

10. The method of claim 9, wherein the event is a member of the device coming to mechanical stop or a force applied by the member of the device reaching a selected value.

11. The method of claim 8, further comprising proving a sensor configured to provide measurements relating to a selected parameter of the device and a controller configured to control an operation of the switch in response to the selected parameter.

12. The method of claim 8, wherein the device includes a member that moves linearly to open and close a valve and wherein the motor moves the member back and forth to open and close the valve.

13. The method of claim 8, wherein the device includes a pump configured to supply a fluid under pressure to a member and wherein the motor operates the pump.

14. The method of claim 8, wherein the alternator is operated by a hydraulically-operated device.

15. A drilling system including a drilling assembly having an electrically-driven load, comprising:

a motor coupled to the load to provide mechanical energy to the load;

an alternator directly coupled to a switch and no other electrical circuits and coupled, through the switch, to the motor, the alternator driving the motor; and

the switch directly coupled to both the alternator and the motor to selectively connect phases of the alternator to the phases of the motor in two configurations to rotate the motor in two respective directions.

16. The drilling system of claim 15, wherein the load is one of:

a hydraulic unit; and

a mechanical unit.

17. The drilling system of claim 16 further comprising a clutch between the load and the motor configured to couple and decouple the motor to the load in response to occurrence of an event.

18. The drilling system of claim 17, wherein the event occurs when a member of the load comes to a mechanical stop or when a force applied by a member of the load reaches a selected value.

19. The drilling system of claim 15 further comprising a sensor configured to provide measurements relating to a selected parameter of the load and a controller configured to control operation of the switch in response to the selected parameter.

20. The drilling system of claim 15, wherein the load includes a member that moves linearly to open and close the valve and wherein the motor moves the member back and forth to open and close the valve.

21. The drilling system of claim 15, wherein the motor is selected from a group consisting of:

a linear induction motor; and

a linear synchronous motor.