Orthodontic systems and methods including parametric attachments

• US 9,161,823 B2
• Filed: 11/20/2009
• Issued: 10/20/2015
• Est. Priority Date: 11/20/2008
• Status: Active Grant

• Current Assignee: Align Technology Incorporated
• Original Assignee: Align Technology Incorporated
• Inventors: Morton, John, Matov, Vadim, Cao, Heng, Kimura, Ryan, Cheng, Jihua, Pesenti, Bastien
• Primary Examiner(s): Rodriguez, Cris L
• Assistant Examiner(s): SAUNDERS, MATTHEW P
• Application Number:
  US12/623,340
• Publication Number:
  US 20100138025A1
• Time in Patent Office: 2,160 Days
• Field of Search: 433 2- 24
• US Class Current: 1/1
• CPC Class Codes: A61C 7/00 Orthodontics, i.e. obtaining or maintaining the desired position of teeth, e.g. by straightening, evening, regulating, separating, or by correcting malocclusions
• CPC Class Codes: A61C 7/002 Orthodontic computer assisted systems
• CPC Class Codes: A61C 7/08 Mouthpiece-type retainers or positioners, e.g. for both the lower and upper arch arch-shaped medicament applicators for teeth or gums A61C19/063; mouthguards for protecting the teeth of sportsmen A63B71/085
• CPC Class Codes: A61C 7/14 Brackets A61C7/28 takes precedence; Fixing brackets to teeth
• CPC Class Codes: A61C 7/146 Positioning or placement of brackets; Tools therefor
• CPC Class Codes: G06F 17/10 Complex mathematical operations function generation by table look-up G06F1/03; evaluation of elementary functions by calculation G06F7/544
• CPC Class Codes: G06F 30/00 Computer-aided design [CAD]

Abstract

Orthodontic systems and related methods are disclosed for designing and providing improved or more effective tooth moving systems for eliciting a desired tooth movement and/or repositioning teeth into a desired arrangement. Methods and orthodontic systems of the invention include tooth attachments having improved or optimized parameters selected or modified for more optimal and/or effective application of forces for a desired/selected orthodontic movement. Attachments of the present invention can be customized to a particular patient (e.g., patient-customized), a particular movement, and/or a sub-group or sub-set of patients, and configured to engage an orthodontic tooth positioning appliance worn by a patient, where engagement between the attachment and orthodontic appliance results in application of a repositioning force or series/system of forces to the tooth having the attachment and will generally elicit a tooth movement.

Claims

1. A method for designing a customized tooth movement system for eliciting a selected movement of a patient'"'"'s tooth, the method comprising:

receiving, on a computer, a digital model of the patient'"'"'s tooth;

quantifying, using the computer, a desired force system for eliciting the selected tooth movement when applied to the patient'"'"'s tooth;

selecting, using the computer, a first non-custom attachment configured to engage an orthodontic appliance when worn by a patient, wherein the orthodontic appliance comprises a shell aligner;

determining, using the computer, a first force system for application to a tooth having the first non-custom attachment and engaged with an orthodontic appliance; and

designing, using the computer, a second custom attachment by modifying a configuration of the first non-custom attachment based on one or more patient-specific characteristics comprising tooth morphology, tooth or tooth surface orientation, or a prescribed tooth movement path, such that a second force system would be applied to a tooth having the second custom attachment and engaged with an orthodontic appliance, the second force system more closely corresponding to the desired force system than the first force system.

2. The method of claim 1, wherein the selected tooth movement comprises extrusion, intrusion, rotation, translation, or tipping.

3. The method of claim 1, wherein the selected tooth movement comprises one or more first, second or third order movements.

4. The method of claim 1, wherein the desired force system for eliciting the selected tooth movement is calculated at least partially based on data from orthodontic literature, experimental modeling, virtual modeling, clinical information, biomechanical principles, or forces on the tooth that are contrary to moving the tooth in the selected movement.

5. The method of claim 1, wherein the configuration of the first non-custom attachment is modified at least partially based on tooth morphology.

6. The method of claim 1, wherein the designing of the second custom attachment comprises determining one or more of geometry of the second custom attachment, location of the second custom attachment on the tooth, orientation of the second custom attachment on the tooth, or probability of engagement between the second custom attachment and the orthodontic appliance.

7. The method of claim 1, wherein the configuration of the first non-custom attachment is at least partially described by a parameter value selected from an identified range of values.

8. The method of claim 1, wherein the configuration of the first non-custom attachment is at least partially described by a parameter value that is modified based on a morphological feature of the patient'"'"'s tooth.

9. The method of claim 1, wherein one or more of a movement of the tooth, the desired force system for eliciting the selected tooth movement, or a parameter at least partially describing the configuration of the first non-custom attachment is defined with respect to an anatomical feature reference.

10. The method of claim 9, wherein the reference comprises a long axis, an orthodontic reference point, plane or occlusal plane of the patient'"'"'s dentition, one or more skeletal points or planes, or a soft tissue of the patient.

11. A method for generating a customized tooth movement system comprising a tooth attachment configured to engage an orthodontic appliance worn by a patient and apply a repositioning force system to a tooth of the patient corresponding to a selected movement of the patient'"'"'s tooth, the method comprising:

quantifying, using a computer, a desired force system to be applied to the patient'"'"'s tooth so as to elicit the selected tooth movement;

selecting, using the computer, a first non-custom attachment from a group of non-custom attachments;

determining, using the computer, a first force system for application to a tooth having the first non-custom attachment and engaged with an orthodontic appliance; and

designing, using the computer, a second custom attachment by modifying one or more attributes of the first non-custom attachment such that a second force system would be applied to the tooth having the second custom attachment and engaged with an orthodontic appliance worn by the patient, wherein the second force system more closely corresponds to the desired force system to be applied to the patient'"'"'s tooth so as to elicit the selected tooth movement than the first force system, wherein the orthodontic appliance comprises a shell aligner.

12. A method for designing a customized tooth movement system comprising one or more tooth attachments for eliciting a selected movement of a patient'"'"'s tooth, the method comprising:

quantifying, using a computer, one or more forces or torques for eliciting the selected tooth movement when applied to the patient'"'"'s tooth;

selecting, using the computer, a first non-custom attachment configured to engage an orthodontic appliance when worn by a patient; and

designing, using the computer, a second movement specific or patient-customized attachment configured to engage an orthodontic appliance when worn by a patient and apply, in conjunction with the orthodontic appliance, a repositioning force to the tooth, the second movement specific or patient-customized attachment having a configuration that has been modified from the first non-custom attachment based on the one or more forces and/or torques for eliciting the selected tooth movement to the patient'"'"'s tooth such that an applied repositioning force substantially matches the one or more forces or torques for eliciting the selected tooth movement to the patient'"'"'s tooth, wherein the orthodontic appliance comprises a shell aligner.

13. A method for designing a customized tooth movement system, comprising:

identifying, using a computer, a range of force or torque values corresponding to a force system to be applied to a tooth so as to elicit a selected tooth movement;

modeling, using the computer, a first force or torque value applied to a tooth when a first non-custom attachment disposed on the tooth is engaged with an orthodontic appliance, the first non-custom attachment having a configuration affecting a force or torque applied to the tooth during engagement, wherein the first force or torque value is identified as being within the range of values; and

designing, using the computer, a second custom attachment by modifying the first non-custom attachment configuration such that a second force or torque value is applied to a tooth having the second custom attachment and engaged with an orthodontic positioning appliance, wherein the second force or torque value is higher or lower in the range of values compared to the first force or torque value and selected to produce force or torque application to a tooth during orthodontic treatment, wherein the orthodontic appliance comprises a shell aligner.

14. The method of claim 13, wherein the selected tooth movement comprises an intrusion, extrusion, rotation, translation or tipping.

15. The method of claim 13, wherein the second custom attachment is beveled incisally or gingivally and modifying the first non-custom attachment configuration comprises modifying a surface angle of a bevel on the first non-custom attachment.

16. The method of claim 13, wherein the selected tooth movement is an extrusion, the first non-custom attachment is beveled gingivally, and modifying the first non-custom attachment configuration comprises modifying a surface angle of a bevel on the first non-custom attachment.

17. An orthodontic repositioning system, comprising the second custom attachment as in claim 13, and an orthodontic appliance configured to engage the second custom attachment when the second custom attachment is disposed on the patient'"'"'s tooth and the appliance is worn by the patient.

18. A method for designing a custom attachment for eliciting a selected movement of a patient'"'"'s tooth, the method comprising:

identifying, using a computer, an initial position and configuration of a non-custom attachment on a tooth at a location on a digital model of the patient'"'"'s dentition;

computing, using the computer, attachment parameters based on the initial position and configuration of the non-custom attachment and a geometry of the tooth, wherein each attachment parameter is associated with a predetermined range of values corresponding to a selected force or a selected torque for the selected movement of the tooth when engaged with a shell aligner having at least one tooth receiving cavity configured to receive and resiliently move the tooth and in the event that at least one value of the computed parameters is not within the predetermined range of values, modifying the configuration of the non-custom attachment such that all of the attachment parameters are within the predetermined range of values which elicit the selected movement of the patient'"'"'s tooth.

19. The method of claim 18, wherein the non-custom attachment is modified with respect to at least one of:

an arm vector, an arm length, a clipping plane area, a clipping plane width, or a clipping plane length.

20. The method of claim 18, wherein the non-custom attachment is modified such that the custom attachment does not collide with an object throughout all or a portion of treatment of the tooth.

21. The method of claim 20, wherein the object comprises one of another tooth, an orthodontic attachment on a tooth, or an appliance.

22. The method of claim 20, further comprising:

prioritizing the attachment parameters comprising assigning a higher priority to attachment parameters that result in collision of the tooth with another tooth during the selected movement.

23. The method of claim 18, further comprising:

re-modifying the configuration of the custom attachment when the custom attachment at the modified configuration does not provide a solution that results in the selected movement of the patient'"'"'s tooth without collision between the custom attachment and an object throughout all of a portion of treatment of the tooth.

24. The method of claim 23, wherein the object comprises one of another tooth, an orthodontic attachment on a tooth, or an orthodontic appliance.

25. A computer program product having a computer readable medium storing a set of code modules which when executed by a processor of a computer system cause the processor to model a custom attachment for eliciting a selected movement of a patient'"'"'s tooth, the computer program product comprising;

code for identifying an initial position and configuration of a non-custom attachment on a tooth at a location on a digital model of the patient'"'"'s dentition;

code for computing attachment parameters based on the initial position and configuration of the non-custom attachment and geometry of the tooth, wherein each attachment parameter is associated with a predetermined range of values corresponding to a selected force or a selected torque for the selected movement of the tooth when engaged with a shell aligner having at least one tooth receiving cavity configured to receive and resiliently move the tooth; and

code for modifying the configuration of the non-custom attachment such that all of the attachment parameters are within the predetermined range of values which elicit the selected movement of a patient'"'"'s tooth.