Collapsible reservoir for use with a delivery device

• US 9,162,025 B2
• Filed: 07/22/2013
• Issued: 10/20/2015
• Est. Priority Date: 07/20/2007
• Status: Expired due to Fees

• Current Assignee: Roche Diabetes Care Inc. (Roche Holding AG)
• Original Assignee: Roche Diabetes Care Inc. (Roche Holding AG)
• Inventors: Yodfat, Ofer, Neta, Avraham, Bushi, Doron
• Primary Examiner(s): Mehta, Bhisma
• Assistant Examiner(s): DARB, HAMZA A.
• Application Number:
  US13/947,825
• Publication Number:
  US 20130310800A1
• Time in Patent Office: 820 Days
• Field of Search: 604/151, 604/131, 604/132, 604/133, 604/500, 604/153
• US Class Current: 1/1
• CPC Class Codes: A61B 5/14532 for measuring glucose, e.g. by tissue impedance measurement
• CPC Class Codes: A61B 5/1486 using enzyme electrodes, e.g. with immobilised oxidase
• CPC Class Codes: A61M 2005/14204 with gas-producing electrochemical cell
• CPC Class Codes: A61M 2005/14264 with means for compensating influence from the environment
• CPC Class Codes: A61M 2005/14268 with a reusable and a disposable component
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/582 by tactile feedback
• CPC Class Codes: A61M 2205/82 Internal energy supply devices
• CPC Class Codes: A61M 2207/00 Methods of manufacture, assembly or production
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/14248 of the skin patch type
• CPC Class Codes: A61M 5/155 pressurised by gas introduced into the reservoir
• CPC Class Codes: A61M 5/16822 by controlling air intake into infusion reservoir needle sets with air inlet A61M5/162
• CPC Class Codes: A61M 5/1723 using feedback of body parameters, e.g. blood-sugar, pressure measurement of body parameters A61B5/00

Abstract

Disclosed is a therapeutic fluid reservoir to be used with an ambulatory portable infusion device. The reservoir includes a pliable shell defining a varying inner volume that varies based on the volume of therapeutic fluid held inside the reservoir, the varying inner volume having a predetermined maximum volume for containing a corresponding volume of therapeutic fluid and an outlet port for communicating fluid from the reservoir to a patient, the varying inner volume decreasing upon therapeutic fluid being communicated through the outlet port. Upon the reservoir reaching the predetermined maximum volume when being filled with therapeutic fluid, any therapeutic fluid in excess of the predetermined maximum volume driven into the reservoir causes a substantially corresponding amount of therapeutic fluid to exit out of the reservoir via the outlet port and/or at least one other port provided in the pliable shell.

Claims

1. An ambulatory portable dispensing device for delivering a therapeutic fluid to a patient'"'"'s body, the dispensing device comprising:

at least one housing accommodating a pump and at least a portion of a reservoir,

at least one filling port comprising at least a self-sealable septum connectable to an inlet pipe, the inlet pipe extending out from the reservoir and comprising side fins at one end of the inlet pipe, the side fins extending within the reservoir;

wherein the reservoir retains a therapeutic fluid for delivery to a patient'"'"'s body and is configured to collapse as the therapeutic fluid is removed from the reservoir, and

a fluid channel; and

wherein;

the pump is operationally coupled to the fluid channel, the operational coupling of the pump to the fluid channel removes the therapeutic fluid from the reservoir without direct force of the pump on the reservoir, and

as a result of the removal of therapeutic fluid from the reservoir, the reservoir collapses from a first volume to a second smaller volume.

2. The device of claim 1, wherein the reservoir comprises:

a pliable shell defining a varying inner volume that varies based on the volume of the therapeutic fluid retained inside the reservoir, the shell being constructed from a material configured to resist further outward expansion when the inner volume reaches a predetermined maximum volume and to contract inwardly when the fluid exits the inner volume; and

an outlet port for communicating fluid from the reservoir to the patient, wherein any therapeutic fluid in excess of the predetermined maximum volume driven into the reservoir causes a substantially corresponding amount of therapeutic fluid to exit out of the reservoir via the outlet port.

3. The device of claim 2, wherein the shell comprises at least two portions including a first portion coupled to a second portion, such that the first portion is welded to the second portion.

4. The device of claim 2, wherein the fluid channel is configured for connection to the outlet port via an adapter, wherein the adapter is configured to receive at least a portion of the fluid channel.

5. The device of claim 2, wherein the outlet port is received within an opening defined in a narrow portion of the pliable shell, and wherein the outlet port is coupled to the pliable shell using a connector.

6. The device of claim 2, wherein the shell is constructed from a multi-layered material.

7. The reservoir of claim 6, wherein the multi-layered material comprises at least:

an inner low temperature resistant polymer layer;

a middle thermoplastic elastomer (TPE) layer coupled to the inner layer; and

an outer high temperature resistant polymer layer coupled the middle layer.

8. The reservoir of claim 7, wherein the inner polymer layer is selected from the group consisting of:

polypropylene, polyethylene, propylene-ethylene copolymer and combinations thereof.

9. The reservoir of claim 7, wherein the outer polymer layer is selected from the group consisting of:

polypropylene, polytetrafluoroethylene (PTFE), polyvinylidenechloride (PVDC), ethylene vinyl alcohol copolymer (EVOH) and combinations thereof.

10. The reservoir of claim 7, wherein the multi-layered material further comprises one or more adhesive layers for coupling any two of the inner layer, the middle layer and the outer layer.

11. The device of claim 7, wherein the inner layer includes a thickness of about 1 μ

m to about 25 μ

m, the middle layer includes a thickness of about 2 μ

m to about 40 μ

m and the outer layer includes a thickness of about 3 μ

m to about 15 μ

m.

12. The device of claim 2, wherein the shell is constructed from a material having a thickness of less than about 100 μ

m.

13. The device of claim 2, wherein the shell is constructed from a material comprising a single polymer layer selected from the group consisting of:

polypropylene, polyethylene, propylene-ethylene copolymer and combinations thereof.

14. The device of claim 2, wherein the shell is constructed from a material configured for resistance to one or more sterilization procedures such that characteristics of the material do not degrade during application of the sterilization procedures to the shell, such sterilization procedures including ethylene oxide (ETO) sterilization, gamma irradiation sterilization, steam sterilization procedure, and combinations thereof.

15. The device of claim 2, wherein the maximum volume of the varying inner volume is at most about 3 ml.

16. The device of claim 2, wherein the reservoir is configured to fit within any housing having a volume equal to at least a volume occupied by the shell when the varying inner volume is at the predetermined maximum volume.

17. The device of claim 2, wherein the shell includes an irregular or otherwise amorphous shape such that the shell fits within the at least one housing.

18. The device of claim 2, wherein the shell is configured with at least one curved corner such that trapping of gases and/or liquids within the varying inner volume is reduced.

19. The device of claim 1, wherein the at least one housing comprises a transparent portion through which at least part of the reservoir is visible.

20. The device of claim 1, wherein the therapeutic fluid comprises insulin.

21. The device of claim 1, wherein the pump is a peristaltic pump.

22. The device of claim 1, wherein the at least one housing is configured for securing to the patient'"'"'s skin.

23. The device of claim 22, wherein the at least one housing comprises:

a reusable part housing including the pump; and

a disposable part housing including the reservoir.

24. The device of claim 1, wherein the at least one housing includes a vent port for air pressure equalization between an interior of the at least one housing and ambient air, wherein the vent port comprises a membrane including selective permeability enabling entry of air and substantially preventing entry of aqueous solutions into the at least one housing.

25. The device of claim 1, wherein an interior of the at least one housing includes curved corners having respective radii of curvature of between about 1 mm and about 1.4 mm.

26. The device of claim 1, wherein the pump exerts pressure on the fluid channel causing the fluid to exit the reservoir into the fluid channel.

27. The device of claim 1, wherein the fluid channel is a fluid delivery tube.

28. An ambulatory portable dispensing device for delivering a therapeutic fluid to a patient'"'"'s body, the dispensing device comprising:

at least one housing accommodating a pump and at least a portion of a reservoir,

at least one filling port comprising at least a self-sealable septum connectable to an inlet pipe, the inlet pipe extending out from the reservoir and comprising side fins at one end of the inlet pipe, the side fins extending within the reservoir;

wherein the reservoir retains a therapeutic fluid for delivery to a patient'"'"'s body and is configured to collapse as the therapeutic fluid is removed from the reservoir, the reservoir comprises a pliable multi-layered shell defining a varying inner volume that varies based on the volume of the therapeutic fluid retained inside the reservoir, the shell is configured to resist further outward expansion when the inner volume reaches a predetermined maximum volume and to contract inwardly when the fluid exits the inner volume;

an outlet port for communicating fluid from the reservoir to the patient, wherein any therapeutic fluid in excess of the predetermined maximum volume driven into the reservoir causes a substantially corresponding amount of therapeutic fluid to exit out of the reservoir via the outlet port;

a vent port for air pressure equalization between an interior of the at least one housing and ambient air; and

a fluid channel, wherein the pump is operationally coupled to the fluid channel, the operational coupling of the pump to the fluid channel removes the therapeutic fluid from the reservoir without direct force of the pump on the reservoir, and as a result of the removal of therapeutic fluid from the reservoir, the reservoir collapses from a first volume to a second smaller volume.

29. A method for communicating therapeutic fluid into a patient'"'"'s body, the method comprising:

providing an ambulatory portable dispensing device for delivering the therapeutic fluid to the patient'"'"'s body, the dispensing device comprising

at least one housing accommodating a pump and at least a portion of a reservoir,

at least one filling port comprising at least a self-sealable septum connectable to an inlet pipe, the inlet pipe extending out from the reservoir and comprising side fins at one end of the inlet pipe, the side fins extending within the reservoir;

wherein the reservoir retains a therapeutic fluid for delivery to a patient'"'"'s body and is configured to collapse as the therapeutic fluid is removed from the reservoir; and

a fluid channel;

puncturing the septum of the at least one filling port; and

operationally coupling the pump to the fluid channel, wherein the operational coupling of the pump to the fluid channel removes the therapeutic fluid from the reservoir without direct force of the pump on the reservoir, and wherein as a result of the removal of therapeutic fluid from the reservoir, the reservoir collapses from a first volume to a second smaller volume.