Directional lead assembly

• US 9,162,053 B2
• Filed: 03/31/2011
• Issued: 10/20/2015
• Est. Priority Date: 04/02/2010
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Schulte, Gregory T., Kokones, Scott
• Primary Examiner(s): Layno, Carl H
• Assistant Examiner(s): Morales, Jon Eric C
• Application Number:
  US13/076,874
• Publication Number:
  US 20110245903A1
• Time in Patent Office: 1,664 Days
• Field of Search: 607115-117, 607/45, 600372-373, 600377-378, 600/393, 298/74, 298/76
• US Class Current: 1/1
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0534 Electrodes for deep brain stimulation
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: Y10T 29/49172 by molding of insulating material

Abstract

Leads having directional electrodes thereon. Also provided are leads having directional electrodes as well as retention ledges to secure the electrodes to the leads. Also provided are leads with directional electrodes where all the electrodes have the same surface area. Methods of manufacturing leads and methods of treating conditions and selectively stimulating regions of the nervous system are also provided.

Claims

1. An electrical lead comprising:

a cylindrical lead body including an outer surface, a proximal end, a distal end, and a longitudinal axis extending therethrough; and

a unitary electrode that is disposed along the longitudinal axis of the body, wherein;

an outer surface of the unitary electrode is stepped forming a plurality of raised sections and at least one recessed section;

at least one of (a) an inner surface of the unitary electrode, opposite the outer surface, is smooth, and (b) the at least one recessed section is integrally formed with the plurality of raised sections; and

at least one of (a) beneath the outer surface of the lead, a radial span of the unitary electrode is 330 degrees; and

(b) a face of at least one of the raised sections is circular.

2. The electrical lead of claim 1, further comprising:

an insulating material covering the at least one recessed section, wherein the plurality of raised sections are exposed surfaces of the electrical lead which are electrically connected to each other via the at least one recessed section.

3. The electrical lead of claim 1, wherein the plurality of raised sections comprises three raised sections.

4. The electrical lead of claim 3, wherein the three raised sections have a cumulative radial span of about 270 degrees.

5. The electrical lead of claim 1, wherein the unitary electrode has a radial span of 360 degrees beneath the outer surface of the lead.

6. The electrical lead of claim 1, wherein beneath the outer surface of the lead, the radial span of the unitary electrode is 330 degrees.

7. The electrical lead of claim 1, wherein the at least one recessed section includes-a plurality of recessed sections located between the raised sections.

8. The electrical lead of claim 7, wherein said plurality of recessed sections are completely covered by an insulating material.

9. The electrical lead of claim 1, wherein the at least one recessed section electrically connects all of the raised sections, the raised sections are exposed, and the electrical lead is configured to perform an electrical stimulation by emitting electrical pulses from the raised sections.

10. The electrical lead of claim 9, wherein said at least one recessed section is completely covered by an insulating material that inhibits electrical pulse emission.

11. The electrical lead of claim 1, wherein the plurality of raised sections each has a radial span of 30-90 degrees.

12. The electrical lead of claim 1, wherein the face of the at least one of the raised sections is circular.

13. An electrical lead comprising:

a cylindrical lead body including an outer surface, a proximal end, a distal end, and a longitudinal axis extending therethrough;

at least one row of directional electrodes disposed along the longitudinal axis of the lead body; and

at least one unitary electrode;

wherein;

at least one of the directional electrodes includes at least one of (a) a raised section and a recessed section that is integral with and extends from the raised section and anchors the respective directional electrode to the cylindrical body, and (b) anchoring holes;

each of the at least one unitary electrode includes a respective plurality of raised and exposed sections connected to each other by at least one respective recessed non-exposed section;

the number of directional electrodes of each respective one of the at least one row of directional electrodes is equal to the number of raised sections of each of the at least one unitary electrode; and

the raised sections of the at least one unitary electrode are radially aligned with the directional electrodes.

14. The electrical lead of claim 13, wherein:

the at least one unitary electrode includes two unitary electrodes; and

the at least one row of directional electrodes comprises two rows of directional electrodes located between the two unitary electrodes.

15. An electrical lead comprising:

a cylindrical lead body including an outer surface, a proximal end, a distal end, and a longitudinal axis extending therethrough; and

at least one row of directional electrodes disposed along the longitudinal axis of the lead body;

wherein;

at least one of the directional electrodes includes at least one of (a) a raised section and a recessed section that is integral with and extends from the raised section and anchors the respective directional electrode to the cylindrical body, and (b) anchoring holes;

the at least one row of directional electrodes includes a row that includes a plurality of directional electrodes that are at a same longitudinal position of the cylindrical lead body and are radially offset from each other;

a first one of the plurality of directional electrodes includes, at a first side thereof;

a first recessed section extending at a top of the respective electrode towards a first side of a second of the plurality of directional electrodes which is adjacent to the first side of the first directional electrode; and

a second recessed section extending at a bottom of the respective electrode towards the first side of the second directional electrode;

the second directional electrode includes a recessed section at the first side thereof and which extends towards the first side of the first directional electrode; and

at least one of;

(a) the recessed section of the second directional electrode is axially positioned between the axial positions of the first and second recessed sections of the first side of the first directional electrode, and no recessed section extends from the first side of the second directional electrode in a direction towards the first side of the first directional electrode at the same axial positions as those of the first and second recessed sections of the first directional electrode; and

(b) the recessed section of the second directional electrode is surrounded by the first and second recessed sections of the first side of the first directional electrode.

16. The electrical lead of claim 15, wherein the recessed section of the second directional electrode is surrounded by the first and second recessed sections of the first side of the first directional electrode.

17. The electrical lead of claim 15, wherein the recessed section of the second directional electrode is axially positioned between the axial positions of the first and second recessed sections of the first side of the first directional electrode, and no recessed section extends from the first side of the second directional electrode in the direction towards the first side of the first directional electrode at the same axial positions as those of the first and second recessed sections of the first directional electrode.

18. An electrical lead comprising:

a cylindrical lead body including an outer surface, a proximal end, a distal end, and a longitudinal axis extending therethrough;

a unitary electrode that is disposed along the longitudinal axis of the body, wherein an outer surface of the unitary electrode is stepped forming a plurality of raised sections and at least one recessed section, and an inner surface of the unitary electrode, opposite the outer surface, is smooth;

an insulating material covering the at least one recessed section, wherein the plurality of raised sections are exposed surfaces of the electrical lead which are electrically connected to each other via the at least one recessed section; and

a row of directional electrodes at a single longitudinal position of the electrical lead and which are electrically isolated from each other;

wherein;

the electrical lead is configured to output electrical pulses via the exposed surfaces and via the directional electrodes;

electrical output is inhibited at the at east one recessed section by the insulating material; and

the exposed surfaces are at the same radial positions of the electrical lead as are the directional electrodes.

19. An electrical lead comprising:

a cylindrical lead body including an outer surface, a proximal end, a distal end and a longitudinal axis extending therethrough;

a unitary electrode that is disposed along the longitudinal axis of the body, wherein an outer surface of the unitary electrode is stepped forming a plurality of raised sections and at least one recessed section, and an inner surface of the unitary electrode, opposite the outer surface, is smooth;

an insulating material covering the at least one recessed section, wherein the plurality of raised sections are exposed surfaces of the electrical lead which are electrically connected to each other via the at least one recessed section; and

a row of directional electrodes at a single longitudinal position of the electrical lead and which are electrically isolated from each other;

wherein;

the electrical lead is configured to output electrical pulses via the exposed surfaces and via the directional electrodes;

electrical output is inhibited at the at least one recessed section by the insulating material; and

the exposed surfaces are radially misaligned with the directional electrodes, such that current of the electrical lead flows longitudinally with a bias in a radial direction.