Torque detection apparatus, electric power steering system and vehicle

• US 9,164,010 B2
• Filed: 04/01/2013
• Issued: 10/20/2015
• Est. Priority Date: 10/23/2012
• Status: Active Grant

• Current Assignee: NSK Limited
• Original Assignee: NSK Limited
• Inventors: Kuwahara, Masaki, Onizuka, Toshiyuki, Kawai, Yasuhiro
• Primary Examiner(s): CAMBY, RICHARD M
• Application Number:
  US14/007,831
• Publication Number:
  US 20150226627A1
• Time in Patent Office: 932 Days
• Field of Search: 701 41- 43
• US Class Current: 1/1
• CPC Class Codes: B62D 5/0463 calculating assisting torque from the motor based on driver input
• CPC Class Codes: B62D 5/049 detecting sensor failures
• CPC Class Codes: B62D 6/10 characterised by means for sensing or determining torque
• CPC Class Codes: G01L 25/003 for measuring torque
• CPC Class Codes: G01L 3/00 Measuring torque, work, mechanical power, or mechanical efficiency, in general
• CPC Class Codes: G01L 3/105 involving inductive means G01L3/102, G01L3/104 take precedence

Abstract

There are provided a torque detection apparatus with high reliability and an electric power steering system and a vehicle which use the torque detection apparatus. The torque detection apparatus (30) detects the torque based upon a difference in the terminal voltage of the pair of detection coils. In this situation, the torque detection apparatus (30) outputs two analog torque signals (analog main torque signal Tma and analog sub torque signal Tsa) to the ECU (15), and outputs to the ECU (15) a digital communication signal S in which digital torque values obtained by converting the two analog torque signals to a digital format (main torque value Tm and sub torque value Ts) and diagnosis information Diag of the torque sensor circuit are superimposed.

Claims

1. A torque detection apparatus comprising:

a sensor unit which outputs a signal corresponding to a torque generated at a rotary shaft and

a torque sensor circuit which detects the torque generated at the rotary shaft based upon the signal output from the sensor unit,

the torque sensor circuit comprising;

a signal processing unit which detects an analog main torque signal and an analog sub torque signal based upon the signal output from the sensor unit;

an AD converter which converts the analog main torque signal and the analog sub torque signal detected by the signal processing unit to digital values of a main torque value and a sub torque value;

a monitoring unit which monitors for an abnormality of the signal processing unit; and

a communication output unit which outputs a digital communication signal in which the main torque value and sub torque value converted by the AD converter and diagnosis information including the abnormality diagnosis results by the monitoring unit are superimposed.

2. The torque detection apparatus according to claim 1, wherein the torque sensor circuit further comprises a main output unit which outputs the analog main torque signal detected by the signal processing unit.

3. The torque detection apparatus according to claim 1, wherein the torque sensor circuit further comprises a sub output unit which outputs the analog sub torque signal detected by the signal processing unit.

4. The torque detection apparatus according to claim 1, wherein the communication output unit outputs the digital communication signal through a plurality of communication signal lines.

5. The torque detection apparatus according to claim 2, wherein the torque sensor circuit comprising:

a correction use data storage unit in which data for correction of changing a processing circuit constant used in the signal processing unit and correcting an error of the analog main torque signal and the analog sub torque signal is writable; and

an input/output switching unit which switches an output terminal for outputting the digital communication signal to the outside of the torque sensor circuit, to an input terminal for writing the data for correction from the outside of the torque sensor circuit to the correction use data storage unit.

6. The torque detection apparatus according to claim 3, wherein the torque sensor circuit comprising:

a correction use data storage unit in which data for correction of changing a processing circuit constant used in the signal processing unit and correcting an error of the analog main torque signal and the analog sub torque signal is writable; and

an input/output switching unit which switches an output terminal for outputting the analog sub torque signal to the outside of the torque sensor circuit to an input terminal for writing the data for correction from the outside of the torque sensor circuit to the correction use data storage unit.

7. The torque detection apparatus according to claim 1, wherein the communication output unit comprises:

a diagnosis signal generating unit which generates a diagnosis signal including the main torque value and the sub torque value converted by the AD converter and the diagnosis information,

a diagnosis signal output unit which converts a data format of the diagnosis signal generated at the diagnosis signal generating unit to output as the digital communication signal; and

an output abnormality detection unit which compares the diagnosis signal generated at the diagnosis signal generating unit with a signal obtained by returning the digital communication signal obtained by converting and outputting the diagnosis signal by the diagnosis signal output unit to have the same data format as the diagnosis signal before conversion, and determines that an abnormality has occurred in the diagnosis signal output unit when a result of comparison does not match.

8. The torque detection apparatus according to claim 7, further comprising a diagnosis result output unit which outputs an output abnormality diagnosis result by the output abnormality detection unit.

9. The torque detection apparatus according to claim 7, further comprising an initial diagnosis unit which, before the torque detection function by the torque detection circuit operates, receives two different signals diagnosis, instead of the two signals compared by the output abnormality detection unit, and confirms that the output abnormality detection unit is operating normally by the output abnormality detection unit diagnosing the input signal for the abnormality.

10. The torque detection apparatus according to claim 9, wherein the signals for diagnosis are signals in which the diagnosis signal generated by the diagnosis signal generating unit and the digital communication signal obtained by converting and outputting an inverted signal of the diagnosis signal by the diagnosis signal output unit are returned to the same data format as the diagnosis signal before conversion.

11. The torque detection apparatus according to claim 7, wherein the diagnosis signal output unit is built into a custom IC, and

further comprising a terminal abnormality detection unit which feeds back the digital communication signal output from the diagnosis signal output terminal of the custom IC, from a feedback terminal of the custom IC into the custom IC to compare with the digital communication signal before output from the diagnosis signal output terminal.

12. The torque detection apparatus according to claim 1, wherein the sensor unit comprises:

a pair of detection coils in which impedances are changed in opposite directions to each other in accordance with a torque generated at the rotary shaft;

a plurality of excitation signal generation units, each having an identical configuration, for generating excitation signals to be supplied to a bridge circuit comprising resistors serially connected to the detection coils;

an excitation signal selection unit which selects any one of the plurality of excitation signals generated by the plurality of excitation signal generation units to supply to the bridge circuit; and

an abnormality detection unit which compares the plurality of excitation signals generated at the plurality of excitation signal generation units to determine that an abnormality has occurred in an excitation signal when the plurality of excitation signals do not match.

13. The torque detection apparatus according to claim 12, wherein

at least three of the excitation signal generation units are provided,

the abnormality detection unit has a plurality of comparing circuits which compare the plurality of excitation signals generated by the excitation signal generation unit two by two and identifies an excitation signal at which an abnormality has occurred based upon the result of comparison by the comparing circuits, and

the excitation signal selection unit selects a normal excitation signal based upon the excitation abnormality diagnosis results by the abnormality detection unit to supply to the bridge circuit.

14. The torque detection apparatus according to claim 12, further comprising an excitation signal initial diagnosis unit which, before the excitation signal generation function by the excitation signal generation unit operates, receives two different excitation signals for diagnosis instead of the two excitation signals compared by the comparing circuit of the abnormality detection unit to confirm that the abnormality detection unit is operating normally by the comparing circuit diagnosing the input signal for the abnormality.

15. The torque detection apparatus according to claim 12, wherein the abnormality detection unit comprises an excitation diagnosis result output unit which outputs an excitation abnormality diagnosis result.

16. The torque detection apparatus according to claim 12, wherein the sensor unit comprises an excitation signal terminal abnormality detection unit built into the custom IC, and

Further comprising an excitation signal terminal abnormality detection unit which feeds back the excitation signal output from the excitation signal terminal of the custom IC to the bridge circuit, from a feedback terminal of the custom IC into the custom IC to compare with the excitation signal before output from the excitation signal terminal to the bridge circuit.

17. The torque detection apparatus according to claim 16, wherein the excitation signal terminal abnormality detection unit comprises a terminal diagnosis result output unit which outputs an abnormality diagnosis result of the excitation signal terminal.

18. The torque detection apparatus according to claim 1, further comprising:

two pairs of the sensor units; and

two torque detection systems including the torque sensor circuits corresponding to the two pairs of the sensor units.

19. The torque detection apparatus according to claim 1, further comprising:

a pair of the sensor units; and

two torque detection systems including the torque sensor circuits, to detect the torque with any one of the torque detection systems being in an operating state.

20. An electric power steering system comprising:

a torque detection apparatus according to claim 1 which detects a steering torque input to a steering mechanism and

a motor control unit which controls driving of an electric motor to apply to the steering system a steering assistance force which reduces the steering load on the driver based upon the steering torque detected by the torque detection apparatus.

21. A vehicle comprising the electric power steering system according to claim 20.