Imaging device for an in-vehicle camera

• US 9,167,140 B2
• Filed: 01/30/2014
• Issued: 10/20/2015
• Est. Priority Date: 11/25/2010
• Status: Active Grant

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Nakajima, Mitsuru, Ogata, Tetsuya, Yoshimura, Kenichi, Shimizu, Kohei, Tanaka, Chihiro
• Primary Examiner(s): PRABHAKHER, PRITHAM DAVID
• Application Number:
  US14/168,334
• Publication Number:
  US 20140146214A1
• Time in Patent Office: 628 Days
• Field of Search: 348/291, 348/360, 348373-375, 348/335, 359/425, 359703-704, 359826-827, 156 31- 733, 1565801-5802
• US Class Current: 1/1
• CPC Class Codes: G02B 7/025 using glue
• CPC Class Codes: H04N 23/54 Mounting of pick-up tubes, electronic image sensors, deviation or focusing coils
• CPC Class Codes: H04N 23/55 Optical parts specially adapted for electronic image sensors; Mounting thereof
• CPC Class Codes: H04N 23/57 Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices

Abstract

An imaging device includes a welded part on a lens barrel side that is hardened after a contact portion of a lens barrel or a contact part on the lens barrel side is softened, where the contact portion of the lens barrel and the contact part on the lens barrel side are fixed, and a welded part on a light-receiving circuit side that is hardened after a contact portion of the light-receiving circuit or a contact part on a light-receiving circuit side is softened, where the contact portion of the light-receiving circuit and the contact part on the light-receiving circuit side are fixed.

Claims

1. An imaging device comprising:

a lens barrel that holds at least one optical element, wherein the lens barrel has an optical axis and a contact portion;

a light-receiving circuit that at least has an image sensor that obtains an image of a photographic subject formed by the optical element and a drive substrate that drives the image sensor, wherein the light-receiving circuit has a contact surface, and wherein the contact surface faces toward the lens barrel, such that the contact surface faces toward the photographic subject when the image sensor obtains the image of the photographic subject; and

a welding structure in which the lens barrel and the light-receiving circuit are joined by welding, in a state where a positional relationship between the image sensor and the optical element optically positioned is maintained,

wherein the welding structure has an intermediate holder, wherein the intermediate holder has a body portion, a lens barrel side, a light-receiving circuit side, a contact part on the lens barrel side, and a contact part on the light-receiving circuit side, and wherein the contact part on the lens barrel side comes into contact with the contact portion of the lens barrel, and wherein the contact part on the light-receiving circuit side comes into contact with the contact surface of the light-receiving circuit;

wherein the welding structure includes a welded part on the lens barrel side of the intermediate holder, and wherein the welding structure includes a welded part on the light-receiving side of the intermediate holder, and wherein the welded part on the lens barrel side of the intermediate holder is hardened after the contact portion of the lens barrel or the contact part on the lens barrel side is softened, where the contact portion of the lens barrel and the contact part on the lens barrel side are fixed;

wherein the welded part on the light-receiving circuit side is hardened after the contact surface of the light-receiving circuit or the contact part on the light-receiving circuit side is softened, where the contact surface of the light-receiving circuit and the contact part on the light-receiving circuit side are fixed; and

wherein the body portion of the intermediate holder is located between (1) the welded part on the lens barrel side and (2) the contact surface of the light-receiving circuit.

2. The imaging device according to claim 1, wherein the welded part on the lens barrel side is formed by hardening after the contact portion of the lens barrel and the contact part on the lens barrel side are softened, and the welded part on the light-receiving circuit side is formed by hardening after the contact surface of the light-receiving circuit and the contact part on the light-receiving circuit side are softened.

3. The imaging device according to claim 1, wherein the contact part on the lens barrel side is formed into a convex shape that projects from a facing surface on the lens barrel side that faces the contact portion of the lens barrel, and the contact part on the light-receiving circuit side is formed into a convex shape that projects from a facing surface on the light-receiving circuit side that faces the contact surface of the light-receiving circuit, wherein the convex shape of the contact part on the lens barrel side of the intermediate holder projects toward the optical axis of the lens barrel, and wherein the convex shape of the contact part on the light-receiving side of the intermediate holder projects in a direction that is parallel to the optical axis of the lens barrel.

4. The imaging device according to claim 3, wherein the convex shapes of the contact part on the lens barrel side and the contact part on the light-receiving circuit side are spherical.

5. The imaging device according to claim 1, further comprising:

a strengthened adhesive layer that is provided to be bridged between the lens barrel and the light-receiving circuit after the welding structure is formed.

6. The imaging device according to claim 1, wherein the contact surface of the light-receiving circuit is provided on the drive substrate.

7. The imaging device according to claim 1, wherein the contact surface of the light-receiving circuit is provided on the image sensor.

8. An in-vehicle camera comprising:

an imaging device comprising;

a lens barrel that holds at least one optical element, wherein the lens barrel has an optical axis and a contact portion;

a light-receiving circuit that at least has an image sensor that obtains an image of a photographic subject formed by the optical element and a drive substrate that drives the image sensor, wherein the light-receiving circuit has a contact surface, and wherein the contact surface faces toward the lens barrel, such that the contact surface faces toward the photographic subject when the image sensor obtains the image of the photographic subject; and

a welding structure in which the lens barrel and the light-receiving circuit are joined by welding, in a state where a positional relationship between the image sensor and the optical element optically positioned is maintained,

wherein the welding structure has an intermediate holder, wherein the intermediate holder has a body portion, a lens barrel side, a light-receiving circuit side, a contact part on the lens barrel side, and a contact part on the light-receiving circuit side, and wherein the contact part on the lens barrel side comes into contact with the contact portion of the lens barrel, and wherein the contact part on the light-receiving circuit side comes into contact with the contact surface of the light-receiving circuit;

wherein the welding structure includes a welded part on the lens barrel side of the intermediate holder, and wherein the welding structure includes a welded part on the light-receiving side of the intermediate holder, and wherein the welded part on the lens barrel side of the intermediate holder is hardened after the contact portion of the lens barrel or the contact part on the lens barrel side is softened, where the contact portion of the lens barrel and the contact part on the lens barrel side are fixed;

wherein the welded part on the light-receiving circuit side is hardened after the contact surface of the light-receiving circuit or the contact part on the light-receiving circuit side is softened, where the contact surface of the light-receiving circuit and the contact part on the light-receiving circuit side are fixed; and

wherein the body portion of the intermediate holder is located between (1) the welded part on the lens barrel side and (2) the contact surface of the light-receiving circuit.