Device and method for instrument adjustment in computer assisted surgery

• US 9,168,106 B2
• Filed: 10/22/2009
• Issued: 10/27/2015
• Est. Priority Date: 05/05/2009
• Status: Active Grant

• Current Assignee: Blue Ortho
• Original Assignee: Blue Ortho
• Inventors: Boyer, Anthony, Lavallee, Stphane
• Primary Examiner(s): Rodjom, Katherine
• Assistant Examiner(s): OBU, KENDRA NNEAMAKA
• Application Number:
  US12/603,724
• Publication Number:
  US 20100286710A1
• Time in Patent Office: 2,196 Days
• Field of Search: 606 53- 54, 606/60, 606/65, 606/280, 606/79, 606 87- 89
• US Class Current: 1/1
• CPC Class Codes: A61B 17/151 for corrective osteotomy
• CPC Class Codes: A61B 17/152 for removing a wedge-shaped piece of bone
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/17 Guides or aligning means for drills , mills, pins or wires
• CPC Class Codes: A61B 17/1707 using electromagnetic effects, e.g. with magnet and external sensors
• CPC Class Codes: A61B 17/1717 for applying intramedullary nails or pins
• CPC Class Codes: A61B 17/1725 for applying transverse screws or pins through intramedullary nails or pins
• CPC Class Codes: A61B 17/1739 specially adapted for particular parts of the body
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/808 Instruments for holding or positioning bone plates, or for adjusting screw-to-plate locking mechanisms
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue
• CPC Class Codes: A61B 2017/00057 Light
• CPC Class Codes: A61B 2034/2055 Optical tracking systems
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis

Abstract

The present invention relates to a device for adjusting the position of a surgical instrument (1) with respect to a solid (3) tracked by a navigation system (2), wherein the instrument (1) comprises a fixed part (11) that is rigidly fixed to the solid (3) and a mobile part (12) that is attached to the fixed part by screws (13), the device (4) comprising:

• • a stem (41) comprising a tip (42) suited to the head (130) of the screws (13),
  • a motorized system (45) for driving the stem (41) in rotation,
  • a communication device with the navigation system (2), such that the navigation systems (2) transmits to the motorized system (45) the number of turns to apply to the stem (41) to reach the target position of each screw (13).

Claims

1. A device for adjusting a position of a mobile part of

a surgical instrument with respect to a solid, tracked by a navigation system, wherein the surgical instrument comprises a fixed part that is rigidly fixed to the solid so as to be immobilized with respect to the solid and the mobile part that is attached to the fixed part by several screws, wherein a rotation of at least one screw about an axis of rotation thereof moves the mobile part with respect to the fixed part along said axis of rotation,

the device comprising:

a stem comprising a tip suited to a head of the screws, the stem having a longitudinal axis,

a motorized system to drive the stem in rotation about the longitudinal axis,

communication means with the navigation system, such that the navigation system is configured to transmit to the motorized system screw identification information comprising a number of turns to apply to the stem in a screwing or unscrewing direction to reach a target position of each screw,

wherein the screws do not contact the solid, and

the axis of rotation and the longitudinal axis are parallel when the tip of the stem is positioned in the head of the respective screw for rotation thereof.

2. The device of claim 1, further comprising detection means to identify which screw the tip of the device is in contact with, wherein the communication means of the device are configured to transmit the screw identification information to the navigation system according to a wireless protocol or a wired protocol.

3. The device of claim 2, wherein the detection means comprise a sliding stem adapted to slide inside the stem and a position sensor adapted to measure the displacement of the sliding stem with respect to the tip of the device.

4. The device of claim 2, wherein the detection means comprise electrical connectors arranged at the tip of the device and an ohmmeter.

5. The device of claim 2, wherein the detection means comprise a “

Hall effect”

sensor arranged in the tip of the device.

6. The device of claim 2, wherein the detection

means comprise an optical sensor, a first optical fiber and a second optical fiber, the first and second optical fibers being arranged inside the stem so as to respectively light a cavity of the screw head and bring a light reflected by the cavity to the optical sensor.

7. The device of claim 2, wherein the detection means comprises a tracker rigidly attached to the device so as to be immobilized with respect to the device.

11. The device of claim 1, wherein the device further comprises a body,

wherein the motorized system rotates the stem with respect to the body.

12. The device of claim 2, wherein the navigation system comprises identification means to distinguish the each screw.

14. The device of claim 1, wherein the device further comprises a button configured to be activated by a user.

18. The device of claim 1, wherein the screws are not directed towards the solid.

19. The device of claim 1, wherein at least an end portion of the tip is constructed for insertion into a recess in the head of the respective screw, the head of each screw is disposed at an axial end of the screw, and the head of each screw is positioned on an exterior of the surgical instrument so as to be accessible by said end portion of the tip.

8. A method of adjusting a position of a mobile part of

a surgical instrument with respect to a solid, tracked by a navigation system, wherein the surgical instrument comprises a fixed part that is rigidly fixed to the solid so as to be immobilized with respect to the solid and the mobile part that is attached to the fixed part by screws, wherein a rotation of at least one screw about an axis of rotation thereof moves

the mobile part with respect to the fixed part along said axis of rotation, comprising the following steps:

determining the position of the mobile part of the surgical instrument with respect to the solid,

comparing the determined position with respect to a target position of the mobile part with respect to the solid,

if the determined position is different from the target position, computing,

for each screw of the surgical instrument, a number of turns to apply in a screwing or unscrewing direction in order to move the mobile part until reaching with respect to the fixed part to the target position of the mobile part,

providing a device, the device comprising;

a stem comprising a tip suited to a head of the screws, the stem having a longitudinal axis,

a motorized system to drive the stem in rotation about the longitudinal axis,

communication means with the navigation system, such that the navigation system is configured to transmit to the motorized system the number of turns to apply to the stem in a screwing direction to reach a target position of each screw,

for each screw, positioning the tip of the stem of the device in the respective screw head such that the longitudinal axis of the stem is parallel to the axis of rotation of the screw,

operating the motorized system of the device such that it rotates

the stem about the longitudinal axis the computed number of turns in a screwing or unscrewing direction,

wherein the fixed part is immobilized before applying to the stem the computed number of turns in a screwing or unscrewing direction.

9. The method of claim 8, wherein the solid is a tibia or a femur, the surgical instrument is a cutting block with a cutting plane and three screws assembled in a parallel architecture are used for adjustment of the plane.

13. The method of claim 8, further comprising identifying which screw the tip of the device is in contact with.

15. The method of claim 8, wherein the screws do not contact the solid.

16. The method of claim 8, further comprising determining a second position of the mobile part of the surgical instrument with respect to the solid after some of the computed number of turns are applied,

comparing the second determined position with respect to a target position of the mobile part with respect to the solid,

if the second determined position is different from the target position, computing, for each screw of the surgical instrument, a second number of turns to apply in a screwing or unscrewing direction in order to move the mobile part with respect to the fixed part to the target position of the mobile part,

for each screw, positioning the tip of the stem of the device in the respective screw head such that the longitudinal axis of the stem is parallel to the axis of rotation of the screw, and

operating the motorized system of the device such that it rotates the stem the second computed number of turns in a screwing or unscrewing direction.

17. The method of claim 8, wherein operating the motorized system of the device such that it applies to the stem the computed number of turns in a screwing or unscrewing direction comprises operating the motorized system at a first speed and operating the motorized system at a second speed less than the first speed when the position of the mobile part is near the target position.

20. The method of claim 8, wherein the positioning the tip of the stem in the respective screw head comprises inserting at least an end portion of the tip into a recess in the head of the respective screw, the head of each screw being disposed at an axial end of the screw, and the head of each screw is positioned on an exterior of the surgical instruction so as to be accessible by said end portion of the tip.

10. A computer assisted surgical navigation system for adjusting a position of a mobile part of a surgical instrument with respect to a solid, wherein the surgical instrument comprises a fixed part that is rigidly fixed to the solid so as to be immobilized with respect to the solid and the mobile part that is attached to the fixed parts by screws, wherein a rotation of at least one screw about an axis of rotation thereof moves the mobile part with respect to the fixed part along˜

said axis of rotation, the surgical navigation system comprising;

a first reference element applied to the solid that generates a first three-dimensional dynamic reference tracker, which is independently registered in the surgical navigation system,

a second reference element applied to the mobile part of the surgical instrument that needs to be adjusted, that generates a second three-dimensional dynamic reference tracker, which is independently registered in the surgical navigation system,

a computer, and

a device, the device comprising;

a stem comprising a tip suited to a head of the screws, the head having a longitudinal axis,

a motorized system to drive the stem in rotation about the longitudinal axis,

communication means with computer, such that computer is configured to transmit to the motorized system a number of turns to apply to the stem in a screwing or unscrewing direction to reach a target position of the each screw,

wherein the computer is configured to determine the number of turns to be applied to the each screw by the stem of the device and the screwing or unscrewing direction for the each screw, taking into account a position of the mobile part determined by the second reference element, a target position of the mobile part, the geometry of the screws and the geometry of the surgical instrument, and to transmit to the device by the communication means the determined number of turns to be applied.

21. The system of claim 10, wherein at least an end portion of the tip is constructed for insertion into a recess in the head of the respective screw, the head of each screw is disposed at an axial end of the screw, and the head of each screw is positioned on an exterior of the surgical instrument so as to be accessible by said end portion of the tip.