System and methods for actuating reversibly expandable structures

• US 9,169,634 B2
• Filed: 10/02/2012
• Issued: 10/27/2015
• Est. Priority Date: 12/21/2007
• Status: Active Grant

• Current Assignee: Schlumberger Technology Corporation (SLB)
• Original Assignee: Schlumberger Technology Corporation (SLB)
• Inventors: Guerrero, Julio C., Munro, Logan
• Primary Examiner(s): Thompson, Kenneth L
• Assistant Examiner(s): WILLS III, MICHAEL R
• Application Number:
  US13/633,699
• Publication Number:
  US 20130025215A1
• Time in Patent Office: 1,120 Days
• Field of Search: 166/206, 166/381, 166/382, 52/812, 521/08, 74/55, 74/89
• US Class Current: 1/1
• CPC Class Codes: A63F 9/088 Puzzles with elements that are connected by straps, strings or hinges, e.g. Rubik's Magic
• CPC Class Codes: E04B 1/344 with hinged parts
• CPC Class Codes: E21B 43/105 Expanding tools specially adapted therefor
• CPC Class Codes: Y10T 74/18056 Rotary to or from reciprocating or oscillating
• CPC Class Codes: Y10T 74/18296 Cam and slide
• CPC Class Codes: Y10T 74/18568 Reciprocating or oscillating to or from alternating rotary
• CPC Class Codes: Y10T 74/2115 Radially

Abstract

An actuator is provided for reconfiguring a reversibly expandable structure, also referred to as a deployable structure. The deployable structure includes an enclosed mechanical linkage capable of transformation between expanded and collapsed configurations while maintaining its shape. An actuator coupled to the deployable structure provides a load, force or torque for actuating a transformation. The actuated deployable structure transfers the actuation force to an external body substances, or element in contact with the deployable structure. The force can be directed inwardly or outwardly depending upon direction of the transformation (i.e., expanding or contracting). The force provided by the deployable structure can be used to perform work by its application over at least a portion of the distance traveled by a perimeter of the deployable structure during its transformation. In some embodiments, the actuatable deployable structure is lockable structure supporting a static load.

Claims

1. A reversibly expandable structure for transferring a force to a body in a wellbore, comprising:

an enclosed mechanical linkage including a plurality of pivotally joined kinematics modules reversibly expandable between expanded and collapsed configurations;

an actuator coupled with at least one of the plurality of pivotally joined kinematics modules, the actuator being configured to provide an actuation force which varies a diameter of the enclosed mechanical linkage and adjusts the at least one of the plurality of pivotally joined kinematics modules between open and closed configurations, adjustment of the at least one pivotally joined kinematics module inducing adjustment of the enclosed mechanical linkage between expanded and collapsed configurations, wherein variation of the diameter of the enclosed mechanical linkage produces a force acting upon the body in the wellbore; and

wherein the expanded configuration is a hollow closed loop.

2. The reversibly expandable structure of claim 1, wherein the enclosed mechanical linkage defines an annular structure about a central axis having an external perimeter and an internal perimeter, wherein at least one reversibly expanding dimension is orthogonal to the central axis.

3. The reversibly expandable structure of claim 2, further comprising at least one additional enclosed mechanical linkage stacked along the central axis and also reversibly expandable between expanded and collapsed configurations.

4. The reversibly expandable structure of claim 1, further including a compliant layer disposed along at least a peripheral portion of at least some of the plurality of pivotally joined kinematics modules.

5. The reversibly expandable structure of claim 1, wherein at least some of the plurality of pivotally joined kinematics modules are planar, subtending an area of the enclosed mechanical linkage an overall larger area variable with the open and closed configurations.

6. The reversibly expandable structure of claim 1, further including a locking element configured to lock at least one pivotally joined kinematics module of the plurality of pivotally joined kinematics modules in a preferred adjustment between the open and closed configurations.

7. The reversibly expandable structure of claim 6, wherein the locking element includes a ratchet assembly having a toothed surface along at least one of the plurality of pivotally joined kinematics modules and a pawl adapted to engage at least a portion of the toothed surface engagement of the pawl and the toothed surface allowing movement of the toothed surface with respect to the pawl in a preferred direction only, the ratchet assembly allowing one of expansion or contraction of the enclosed mechanical linkage, while preventing an opposite one of expansion or contraction, of the enclosed mechanical linkage.

8. The reversibly expandable structure of claim 1, wherein the actuator is a rotary actuator providing an actuation torque transferable to the at least one of the plurality of pivotally joined kinematics modules.

9. The reversibly expandable structure of claim 8, wherein the rotary actuator comprises an electric motor.

10. The reversibly expandable structure of claim 1, wherein the actuator is a linear actuator providing a linear actuation force transferable to the at least one of the plurality of pivotally joined kinematics modules.

11. The reversibly expandable structure of claim 10, wherein the linear actuator is selected from the group consisting of:

pneumatic pistons;

hydraulic pistons;

bolt-and-screw drives;

piezoelectric devices;

phase change materials;

solenoids; and

linear electric motors.

12. The reversibly expandable structure of claim 1, further comprising a linkage configured to transfer the actuation force between the actuator and the at least one of the plurality of pivotally joined kinematics modules.

13. The reversibly expandable structure of claim 12, wherein the linkage comprises a first gear fixedly coupled to the at least one of the plurality of pivotally joined kinematics modules and a second gear in communication with the first gear, wherein rotation of the second gear induces a rotation of the first gear for adjusting the at least one of the at least one of the plurality of pivotally joined kinematics modules between open and closed configurations.

14. The reversibly expandable structure of claim 13, wherein the linkage comprises a belt and pulley system transferring torque from the actuator to the at least one of the plurality of pivotally joined kinematics modules.

15. The reversibly expandable structure of claim 1, wherein the actuator is configured to provide a mechanical advantage in response to the actuation force.

16. The reversibly expandable structure of claim 1, wherein the actuator comprises a first member including at least one radial track and an overlapping second member including at least one spiral track, intersection of the radial and spiral tracks of the overlapping first and second members defining an anchor point configured for slideable coupling to an extension of a pivot of the enclosed mechanical linkage, wherein rotation of the first member transfers an actuation force to the pivot extension.

17. A method for transferring a force to a body, comprising:

providing an enclosed mechanical linkage including a plurality of pivotally joined kinematics modules, the enclosed mechanical linkage actuatable between collapsed and expanded states;

applying an actuation force to at least one of the plurality of pivotally joined kinematics module, the applied actuation force varying a diameter of the enclosed mechanical linkage; and

positioning at least a portion of the enclosed mechanical linkage with respect to the body, wherein variation of the diameter of the enclosed mechanical linkage produces a force acting upon the body;

inserting the enclosed mechanical linkage into a wellbore; and

positioning a sealing body between an external surface of the enclosed mechanical linkage and an adjacent surface of the wellbore, wherein the force acting upon the sealing body urges the sealing body against the adjacent surface of the wellbore for sealing an aperture in the adjacent surface of the wellbore.

18. The method of claim 17, wherein the act of applying an actuation force comprises transferring an actuation force from an actuator to at least one of the plurality of pivotally joined kinematics modules.

19. The method of claim 18, wherein transferring an actuation force from an actuator to the at least one of the plurality of pivotally joined kinematics modules comprises:

rotating a first disk including at least one overlapping slot with respect to an overlapping second disk including at least one slot, whereby overlapping intersection of slots of the first and second slotted disks defines an anchor point movable with rotation of the first and second; and

slideably engaging within the anchor point a pivot extension of at least one of the plurality of pivotally joined kinematics modules, whereby relative rotation of the overlapping disks varies a diameter of the enclosed mechanical linkage.

20. The method of claim 17, wherein transferring an actuation force from an actuator to at least one of the plurality of pivotally joined kinematics modules comprises rotating a gear fixedly coupled to one of the plurality of pivotally joined kinematics modules, whereby rotation of the gear varies a diameter of the enclosed mechanical linkage.

21. The method of claim 17, further comprising applying force with the enclosed mechanical linkage over a distance resulting from variation of the diameter of the enclosed mechanical linkage between its collapsed and expanded states the applied force usable to do work over the distance.

22. The method of claim 17, wherein the act of positioning at least a portion of the enclosed mechanical linkage with respect to the body comprises coupling at least a portion of the enclosed mechanical linkage to a tool, wherein the force produced by the enclosed mechanical linkage urges the tool across a cylindrical surface of the wellbore.

23. A reversibly expandable structure, comprising:

an enclosed mechanical linkage including a plurality of pivotally joined kinematics modules, the enclosed mechanical linkage actuatable between collapsed and expanded states;

means for applying an actuation force in a radial direction to at least one of the plurality of pivotally joined kinematics modules, the applied actuation force varying a diameter of the enclosed mechanical linkage; and

means for positioning at least a portion of the enclosed mechanical linkage with respect to a body, wherein variation of the diameter of the enclosed mechanical linkage produces a force acting upon the body; and

wherein the expanded state is a hollow closed loop.