System and method of operating a machine having a continuously variable transmission

• US 9,169,926 B2
• Filed: 11/01/2012
• Issued: 10/27/2015
• Est. Priority Date: 11/01/2012
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Nackers, Adam, Davis, Kevin
• Primary Examiner(s): Nguyen, John Q.
• Assistant Examiner(s): JHA, ABDHESH K
• Application Number:
  US13/666,642
• Publication Number:
  US 20140121919A1
• Time in Patent Office: 1,090 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: F16H 47/04 the mechanical gearing being of the type with members having orbital motion
• CPC Class Codes: F16H 61/462 for achieving a target speed ratio

Abstract

A system and method involves a machine that powertrain including a continuously variable transmission (CVT) and a machine speed sensor to determine a measured machine speed. The machine also includes a controller in communication with the CVT and the speed sensor. The controller may include a table relating the measured machine speed to a plurality of virtual gear ratios associated with the CVT. The controller is configured to determine a calculated virtual gear ratio using the table and, if desired, may display the calculated virtual gear ratio on a visual display.

Claims

1. A machine comprising:

a continuously variable transmission (CVT);

a machine speed sensor for determining a measured machine speed;

a virtual gear shifter enabling operator selection of a selected virtual gear ratio from among a plurality of virtual gear ratios associated with the CVT; and

a controller in communication with the CVT and the machine speed sensor, the controller including a reverse look-up table relating the measured machine speed to the plurality of virtual gear ratios associated with the CVT, the controller further configured to determine a calculated virtual gear ratio using the reverse look-up table and the measured machine speed and further to compare the calculated virtual gear ratio to the selected virtual gear ratio, and

a visual display in communication with the controller for displaying the calculated virtual gear ratio and the selected virtual gear ratio and for comparison.

2. The machine of claim 1, wherein the visual display is further configured to display the measured machine speed.

3. The machine of claim 1, wherein each virtual gear ratio of the plurality of virtual gear ratios has an associated minimum virtual gear speed and an associated maximum virtual gear speed.

4. The machine of claim 3, wherein the reverse look-up table includes at least the maximum virtual gear speed for each virtual gear ratio;

and the controller determines the calculated virtual gear ratio by comparing the measured machine speed with the maximum virtual gear speeds.

5. The machine of claim 3, wherein the reverse look-up table includes speed ranges between the minimum virtual gear speed and the maximum virtual gear speed for each virtual gear ratio, and the controller determines the calculated virtual gear ratio by selecting the lowest possible virtual gear ratio having a speed range including the measured machine speed.

6. The machine of claim 1, wherein the CVT is operatively coupled to a power source.

7. A method of operating a machine having a power source operatively coupled to a continuously variable transmission (CVT), the method comprising:

selecting a selected virtual gear ratio from a plurality of virtual gear ratios associated with the CVT;

operating the machine in accordance with the selected virtual gear ratio;

measuring a measured machine speed;

comparing the measured machine speed to a plurality of virtual gear ratios in a reverse look-up table to determine a calculated virtual gear ratio,

comparing the calculated virtual gear ratio to the selected virtual gear ratio to determine gear ratio accuracy, and

displaying the calculated virtual gear ratio and the selected virtual gear ratio on a display screen for comparison.

8. The method of claim 7, wherein each virtual gear ratio of the plurality of virtual gear ratios has an associated minimum virtual gear speed and an associated maximum virtual gear speed.

9. The method of claim 8, wherein the reverse look-up table includes at least the maximum virtual gear speed for each virtual gear ratio;

and the step of comparing the measured machine speed with the maximum virtual gear speeds to determine the calculated virtual gear ratio.

10. The method of claim 8, wherein the reverse look-up table includes speed ranges between the minimum virtual gear speed and the maximum virtual gear speed for each virtual gear ratio, and step of comparing selects the lowest possible virtual gear ratio having a speed range including the measured machine speed.

11. The method of claim 7, wherein the calculated virtual gear ratio will be less than the selected virtual gear ratio if the measured machine speed is less than the maximum virtual gear speed for the selected virtual gear ratio.

12. The method of claim 7, wherein a machine speed sensor is operatively associated with a propulsion device of the machine for measuring the measured machine speed.

13. A controller for controlling a machine including a continuously variable transmission (CVT), the controller comprising:

a communication link to a machine speed sensor measuring a measured machine speed;

data for a plurality of virtual gear ratios, each virtual gear ratio having an associated minimum virtual gear speed and an associated maximum virtual gear speed;

a reverse lookup table correlating the measured machine speed to the plurality of virtual gear ratios to determine a calculated virtual gear ratio by referencing the maximum virtual gear speed,

the controller further configured to compare the calculated virtual gear ratio to a selected virtual gear ratio to determine gear ratio accuracy, and to instruct a visual display linked to the controller to display the calculated virtual gear ratio and the selected virtual gear ratio.