Soap dispenser having fluid level sensor

• US 9,170,148 B2
• Filed: 04/18/2011
• Issued: 10/27/2015
• Est. Priority Date: 04/18/2011
• Status: Active Grant

• Current Assignee: Bradley Fixtures Corporation (Bradley Corporation)
• Original Assignee: Bradley Fixtures Corporation (Bradley Corporation)
• Inventors: Bayley, Graeme S., Dykowski, Richard G., Kohlwey, Kevin M., Renner, Jason M.
• Primary Examiner(s): Larkin, Daniel S
• Assistant Examiner(s): RAY, JAMAR K
• Application Number:
  US13/088,512
• Publication Number:
  US 20120260729A1
• Time in Patent Office: 1,653 Days
• Field of Search: 732/90.R, 732/93, 733/05, 733/07, 733/14, 733/17, 733/225, 732/90.B
• US Class Current: 1/1
• CPC Class Codes: G01F 23/363 using electromechanically actuated indicating means

Abstract

A fill level sensor for a liquid soap container or vessel has a float-bearing arm and an accelerometer that is attached to a surface of the arm to detect changes in the volume of liquid soap in the container. A feedback system then conveys fill status information based on the output of the accelerometer, such as to service personnel who may be responsible for replenishing the supply of liquid soap in the container.

Claims

1. A fluid level sensor comprising:

a linkage having a first end and a second end, the first end configured to be attached to a reference point;

a float attached to the second end; and

an accelerometer attached to a surface of the linkage and operable to move with movement of the float, herein the accelerometer has a sensing axis and the accelerometer is operative to measure changes in the sensing axis orientation relative to a fixed external force vector acting on the float.

2. The fluid level sensor of claim 1 wherein the linkage includes a first link to which the that and the accelerometer is attached and a second link pivotably mounted to the first link, wherein the second link is configured to be non-pivotably attached to the reference point.

3. The fluid level sensor of claim 1 further comprising a visual and audible alarm for alerting to a low fluid level condition and an overfilled fluid level condition.

4. The fluid level sensor of claim 3 where the alerting means includes at least one of an LED and a buzzer.

5. The fluid level sensor of claim 1 further comprising a feedback system communicatively linked with the accelerometer and operable to provide a human discernable indicator of a level of soap within a vessel.

6. The fluid level sensor of claim 5 wherein the feedback system includes at least one of an audible indicator and a light.

7. The fluid level sensor of claim 6 wherein the feedback system is configured to at least one of a sound the audible indicator or an illumination of the light if the level of soap within the vessel is above a predetermined fill level.

8. The fluid level sensor of claim 7 wherein the predetermined level is adjustable by reprogramming the feedback system.

9. The fluid level sensor of claim 1 wherein the linkage includes a stationary link and a pivoting link pivotably mounted to the stationary link, and wherein the accelerometer is mounted to the pivoting link and is configured to measure an angle of the pivoting link relative to the stationary link.

10. A fluid level sensing system comprising:

a vessel configured to contain a fluid level sensor;

a linkage within the vessel having a first end and a second end, the first end configured to be attached to a reference point of the vessel;

a float attached to the second end of the linkage;

an accelerometer attached to a surface of the linkage and operable to move with movement of the float, wherein the accelerometer has a sensing axis and the accelerometer is operative to measure changes in the sensing axis orientation relative to a fixed external force vector acting on the float; and

a fill status feedback system with a low fluid level indicator.

11. The fluid level sensing system according to claim 10 wherein an overfilled condition of the vessel is sensed by an output of the accelerometer corresponding to an angular position above a horizontal axis, and wherein the output signals that a fill level in the vessel is such that the float has caused the linkage to move past the horizontal axis.

12. A fluid level sensing system comprising:

a vessel configured to contain a fluid level sensor;

a linkage within the vessel having a first end and a second end, the first end configured to be attached to a reference point of the vessel;

a float attached to the second end of the linkage;

an accelerometer attached to a surface of the linkage and operable to move with movement of the float, wherein the accelerometer has a sensing axis and the accelerometer is operative to measure changes in the sensing axis orientation relative to a fixed external force vector acting on the float; and

wherein the accelerometer outputs a voltage that increases as the external force vector increases.

13. The fluid level sensing system according to claim 12 wherein a displacement of an inertial mass of the float is a function of a magnitude of the external force vector, and the orientation of the external force vector relative to the accelerometer axis is trigonometrically related to the fluid level in a vessel, and an accelerometer output is proportional to a displacement of the float, thus resulting in the accelerometer output varying as the soap level in the vessel changes.

14. The fluid level sensing system according to claim 12 wherein the fluid level sensor is configured to sense an overfilled condition of a fluid within the vessel such that the linkage is pivoted by the float to create an angle above a horizontal plane when the float is displaced by the fluid within the vessel.