Composite structure having an embedded sensing system

• US 9,170,172 B2
• Filed: 07/31/2012
• Issued: 10/27/2015
• Est. Priority Date: 08/23/2011
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Hunt, Jeffrey H., Belk, John H.
• Primary Examiner(s): Stock, Jr., Gordon J
• Application Number:
  US13/562,832
• Publication Number:
  US 20130048841A1
• Time in Patent Office: 1,183 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: G01B 11/18 using photoelastic elements
• CPC Class Codes: G01M 11/086 Details about the embedment of the optical fiber within the DUT
• CPC Class Codes: G01N 2021/8472 Investigation of composite materials

Abstract

A composite structure having an embedded sensing system is provided, along with corresponding systems and methods for monitoring the health of a composite structure. The composite structure includes composite material and an optical fiber disposed within the composite material. The optical fiber includes a plurality of quantum dots for enhancing its non-linear optical properties. The quantum dots may be disposed in the core, in the cladding and/or on the surface of the optical fiber. The optical fiber is configured to support propagation of the signals and to be sensitive to a defect within the composite material. The quantum dots create a non-linear effect, such as a second order effect, in response to the defect in the composite material. Based upon the detection and analysis of the signals including the non-linear effect created by the quantum dots, a defect within the composite material may be detected.

Claims

1. A system for monitoring a composite structure, the system comprising:

an optical fiber extending between opposed first and second ends with at least a portion of the optical fiber within the composite structure, the optical fiber including a plurality of quantum dots;

a signal source proximate the first end of the optical fiber and coupled to the optical fiber to provide optical signals to the optical fiber for propagation therealong, wherein the signal source is configured to provide optical signals having first and second distinct input frequencies v₁ and v₂ with at least one of v₁+v₂or v₁−

v₂ being resonant with a material excitation of the optical fiber;

a reflector positioned in optical communication with the optical fiber so as to reflect the optical signals through the optical fiber toward the first end; and

a detector coupled to the optical fiber to detect optical signals that exit the optical fiber from the first end of the optical fiber following reflection of the signals therethrough,

wherein the plurality of quantum dots create non-linear properties including at least one of a second order harmonic or a third order harmonic in response to an anomaly in the composite structure that is detectable upon analysis of the optical signals that exit the optical fiber.

2. A system according to claim 1 wherein the optical fiber comprises a core and a cladding surrounding the core, and wherein the core comprises the plurality of quantum dots.

3. A system according to claim 1 wherein the optical fiber comprises a core and a cladding surrounding the core, and wherein the cladding comprises the plurality of quantum dots.

4. A system according to claim 1 wherein the plurality of quantum dots are disposed upon a surface of the optical fiber.

5. A system according to claim 1 wherein the reflector comprises at least one of a Bragg grating or a Fabry-Perot etalon comprising one or more partially reflecting mirrors.

6. A system according to claim 1 wherein the reflector is positioned at the second end of the optical fiber so as to reflect the signals through the optical fiber from the second end toward the first end.

7. A system according to claim 1 further comprising the composite structure in which the optical fiber is embedded, wherein the composite structure is in an uncured state during the propagation of signals along the optical fiber and detection of signals that exit the optical fiber such that the system provides for in-process monitoring of the composite structure during fabrication prior to curing or solidification of a resin of the composite structure.

8. A system according to claim 1 wherein the optical fiber is positioned between composite plies or composite tows that form the composite structure prior to curing or solidification of a resin of the composite structure.

9. A system according to claim 1 wherein the plurality of quantum dots create non-linear properties including at least the third order harmonic in response to an anomaly in the composite structure that is detectable upon analysis of the optical signals that exit the optical fiber.

10. A method for monitoring a composite structure, the method comprising:

embedding an optical fiber that extends between opposed first and second ends with at least a portion of the optical fiber being within the composite structure, the optical fiber including a plurality of quantum dots;

providing optical signals to the first end of the optical fiber for propagation therealong, wherein providing optical signals comprises providing optical signals having first and second distinct input frequencies v₁ and v₂ with at least one of v₁+v₂or v₁−

v₂ being resonant with a material excitation of the optical fiber;

reflecting optical signals through the optical fiber toward the first end with a reflector positioned in optical communication with the optical fiber; and

detecting optical signals that exit the optical fiber from the first end of the optical fiber following reflection of the signals therethrough,

wherein detecting the optical signals comprises analyzing the optical signals that exit the optical fiber to detect non-linear properties including a second order harmonic or a third order harmonic created by the plurality of quantum dots in response to an anomaly in the composite structure.

11. A method according to claim 10 wherein the optical fiber comprises a core and a cladding surrounding the core, and wherein the core comprises the plurality of quantum dots.

12. A method according to claim 10 wherein the optical fiber comprises a core and a cladding surrounding the core, and wherein the cladding comprises the plurality of quantum dots.

13. A method according to claim 10 wherein the plurality of quantum dots are disposed upon a surface of the optical fiber.

14. A method according to claim 10 wherein steps of embedding the optical fiber, providing signals to the optical fiber and detecting signals that exit the optical fiber are performed while the composite structure is in an uncured state such that the method provides for in-process monitoring of the composite structure during fabrication prior to curing or solidification of a resin of the composite structure.

15. A method according to claim 10 wherein embedding the optical fiber comprises positioning the optical fiber between composite plies or composite tows that form the composite structure prior to curing or solidification of a resin of the composite structure.

16. A method according to claim 10 wherein detecting the optical signals further comprises analyzing the optical signals that exit the optical fiber to detect non-linear properties including the third order harmonic created by the plurality of quantum dots in response to an anomaly in the composite structure.

17. A method for monitoring a composite structure having an optical fiber embedded therein, the optical fiber extending between opposed first and second ends and including a plurality of quantum dots, the method comprising:

providing optical signals to the first end of the optical fiber for propagation therealong, wherein providing optical signals comprises providing optical signals having first and second distinct input frequencies v₁ and v₂ with at least one of v₁+v₂or v₁−

v₂ being resonant with a material excitation of the optical fiber;

reflecting optical signals through the optical fiber toward the first end with a reflector positioned in optical communication with the optical fiber; and

detecting optical signals that exit the optical fiber from the first end of the optical fiber following reflection of the signals therethrough,

wherein detecting the optical signals comprises analyzing the optical signals that exit the optical fiber to detect non-linear properties including a second order harmonic or a third order harmonic created by the plurality of quantum dots in response to an anomaly in the composite structure.

18. A method according to claim 17 wherein the optical fiber comprises a core and a cladding surrounding the core, and wherein the core comprises the plurality of quantum dots.

19. A method according to claim 17 wherein the optical fiber comprises a core and a cladding surrounding the core, and wherein the cladding comprises the plurality of quantum dots.

20. A method according to claim 17 wherein the plurality of quantum dots are disposed upon a surface of the optical fiber.

21. A method according to claim 17 wherein steps of providing signals to the optical fiber and detecting signals that exit the optical fiber are performed while the composite structure is in an uncured state such that the method provides for in-process monitoring of the composite structure during fabrication prior to curing or solidification of a resin of the composite structure.

22. A method according to claim 17 wherein the optical fiber is positioned between composite plies or composite tows that form the composite structure prior to curing or solidification of a resin of the composite structure.

23. A method according to claim 17 wherein detecting the optical signals further comprises analyzing the optical signals that exit the optical fiber to detect non-linear properties including the third order harmonic created by the plurality of quantum dots in response to an anomaly in the composite structure.

24. A method for monitoring a composite structure during manufacture thereof, the method comprising:

embedding an optical fiber that extends between opposed first and second ends within the composite structure in an uncured state, the optical fiber including a plurality of quantum dots, wherein embedding the optical fiber comprises embedding the optical fiber between composite plies or composite tows that form the composite structure prior to curing or solidification of a resin of the composite structure;

providing optical signals to the first end of the optical fiber for propagation therealong until the composite structure achieves a cured state, wherein providing optical signals comprises providing optical signals having first and second distinct input frequencies v₁ and v₂ with at least one of v₁+v₂ or v₁−

v₂ being resonant with a material excitation of the optical fiber;

reflecting optical signals through the optical fiber toward the first end with a reflector positioned in optical communication with the optical fiber;

creating a nonlinear effect including at least a second order harmonic or a third order harmonic with the plurality of quantum dots in response to an anomaly in the composite structure; and

detecting optical signals including the nonlinear effect that exit the optical fiber from the first end of the optical fiber following reflection of the signals therethrough until the composite structure achieves the cured state in order to provide for in-process monitoring of the composite structure during fabrication of the composite structure that commences prior to curing or solidification of the resin of the composite structure.

25. A method according to claim 24 wherein the optical fiber comprises a core and a cladding surrounding the core, and wherein the core comprises the plurality of quantum dots.

26. A method according to claim 24 wherein the optical fiber comprises a core and a cladding surrounding the core, and wherein the cladding comprises the plurality of quantum dots.

27. A method according to claim 24 wherein the plurality of quantum dots are disposed upon a surface of the optical fiber.

28. A method according to claim 24 wherein creating the nonlinear effect comprises creating the nonlinear effect including at least the third order harmonic with the plurality of quantum dots in response to an anomaly in the composite structure.