Sensor device for a packaging machine designed as a capsule filling and sealing machine or for a capsule control device

• US 9,170,213 B2
• Filed: 10/01/2010
• Issued: 10/27/2015
• Est. Priority Date: 10/19/2009
• Status: Expired due to Fees

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Runft, Werner, Maga, Iulian, Schmied, Ralf, Liebhart, Guenter, Vogt, Martin
• Primary Examiner(s): Ho, Allen C.
• Application Number:
  US13/502,872
• Publication Number:
  US 20120207272A1
• Time in Patent Office: 1,852 Days
• Field of Search: 378/51, 378/53, 378/54, 378/56, 378/57, 378/207
• US Class Current: 1/1
• CPC Class Codes: A61J 3/074 Filling capsules; Related operations
• CPC Class Codes: B65B 1/46 Check-weighing of filled containers or receptacles
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like
• CPC Class Codes: B65B 57/145 for fluent material
• CPC Class Codes: G01N 2223/04 and measuring absorption
• CPC Class Codes: G01N 2223/601 density profile
• CPC Class Codes: G01N 23/04 and forming images of the material
• CPC Class Codes: G01N 23/083 the radiation being X-rays
• CPC Class Codes: G01N 23/087 using polyenergetic X-rays
• CPC Class Codes: G01N 23/10 the material being confined in a container, e.g. in a luggage X-ray scanners

Abstract

The invention relates to a sensor device (30; 30a; 30b; 30c) for a packaging machine (100) designed as a capsule filling and sealing machine or for a capsule control device (100a), said device having a positioning element (35; 35a) for positioning a container (c) having a longitudinal axis (15) and filled with a filling material in the region of the sensor device (30; 30a; 30b; 30c) and at least one radiation source (31; 31 a; 3 b) and at least one detector (40; 40a; 40b) for detecting the radiation after said radiation radiates through the container (c). According to the invention, the at least one radiation source (31; 31a; 31b) radiates through the container (c) perpendicular to the longitudinal axis (15) thereof and the positioning element is designed as a tubular or shaft-shaped conveying element (35; 35a) which can be penetrated by the radiation in a radiation cone (38) of the radiation source (31; 31a; 31b).

Claims

1. A sensor apparatus for a packaging machine, the sensor apparatus comprising:

a sensing area;

at least one positioning element for positioning a container in the sensing area, the container configured to be filled with a filling material and having a longitudinal axis;

a restraint element;

at least one X-ray radiation source configured to generate a radiation, the at least one X-ray radiation source configured to pass the radiation through the container at a right angle to the longitudinal axis;

at least one detector for detection of the radiation;

an evaluation device that is configured to perform digital data evaluation;

wherein the at least one positioning element is in the form of a feed element, which is tubular or in the form of a shaft, and through which the radiation can pass in a radiation lobe from the at least one X-ray radiation source, and the feed element is radiolucent in at least the sensing area; and

wherein the feed element is aligned essentially vertically and the restraint element is associated with the feed element and prevents the container from falling out of the feed element; and

wherein the at least one detector is arranged opposite the at least one X-ray radiation source and detects the radiation from the at least one X-ray radiation source after the radiation has passed through the container, and the at least one detector is in the form of an image-evaluating detector and interacts with the evaluation device.

2. The sensor apparatus as claimed in claim 1, wherein the at least one positioning element includes a plurality of positioning elements arranged substantially parallel to one another, and wherein at least some of the plurality of positioning elements are arranged to be operatively connected to a common X-ray radiation source that is at least one of the at least one X-ray radiation source and to a common detector that is at least one of the at least one detector for detection.

3. The sensor apparatus as claimed in claim 1, wherein the feed element is configured to feed a plurality of containers, the plurality of containers arranged stowed in a row, and fed by mutual touching contact of two or more of the plurality of containers at least in the sensing area.

4. The sensor apparatus as claimed in claim 3, further comprising a holding segment and a pushing element, wherein the feed element is arranged above the holding segment for the plurality of containers, from which the plurality of containers are pushed over into the feed element by the pushing element.

5. The sensor apparatus as claimed in claim 1, wherein the feed element is configured to cyclically feed a plurality of containers into the sensing area of the at least one radiation source, and the at least one detector, for each of the plurality of containers, detects the radiation in the feed element in a stationary phase of each one of the plurality of containers.

6. The sensor apparatus as claimed in claim 5, wherein the at least one X-ray radiation source and the at least one detector are configurable to detect a filling weight or another characteristic of the container.

7. The sensor apparatus as claimed in claim 1, further comprising a weighing device positioned downstream of the sensing area, wherein the weighing device has at least one weighing cell for weighing the container.

8. The sensor apparatus as claimed in claim 7, wherein the weighing device has a feed and blocking element, which feeds a container from the feed element into the weighing cell and out of the weighing cell.

9. The sensor apparatus as claimed in claim 1, further comprising a reference object, wherein the at least one X-ray radiation source is additionally arranged such that the at least one X-ray radiation source is operatively connected to the reference object, and in that the at least one detector at the same time additionally detects an image of the reference object, in addition to an image of the container, and supplies this to the evaluation device.

10. The sensor apparatus as claimed in claim 9, wherein the reference object is composed of a material which at least approximately has the same absorption characteristics for the radiation as the container.

11. The sensor apparatus as claimed in claim 9, wherein the reference object has areas of different absorptions for the radiation, with at least one area being provided whose absorption, within the tolerances of the characteristic of the container to be measured, is less than the minimum absorption of the container, and an area whose absorption, within the tolerances of the characteristic of the container to be measured, is greater than the maximum absorption of the container.

12. The sensor apparatus as claimed in claim 11, wherein the reference object is in the form of a wedge or step, and in that the reference object is arranged such that a thickness of the reference object varies in the radiation direction of the at least one X-ray radiation source.