Acoustic fluid valve calibration

• US 9,170,238 B2
• Filed: 01/04/2013
• Issued: 10/27/2015
• Est. Priority Date: 01/04/2013
• Status: Active Grant

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Anderson, Shawn William
• Primary Examiner(s): SAINT SURIN, JACQUES M
• Application Number:
  US13/734,480
• Publication Number:
  US 20140190263A1
• Time in Patent Office: 1,026 Days
• Field of Search: 735/87
• US Class Current: 1/1
• CPC Class Codes: F16K 31/041 for rotating valves F16K31/055 takes precedence
• CPC Class Codes: F16K 37/0075 For recording or indicating the functioning of a valve in combination with test equipment
• CPC Class Codes: F16K 37/0091 by measuring fluid parameters
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00

Abstract

Methods and apparatus for acoustic fluid valve calibration are disclosed herein. An example method involves rotating a closure member of a valve to a involves rotating a closure member of a valve to a plurality of positions along a valve stroke, obtaining acoustic emission signals generated by a fluid passing through the valve using a sensor when the closure member is in the positions, and identifying, using a processor, a zero position of the closure member based on the acoustic emission signals.

Claims

1. A method, comprising:

rotating a closure member of a valve to a plurality of positions along a valve stroke;

obtaining acoustic emission signals generated by a fluid passing through the valve using a sensor when the closure member is in the positions;

identifying a minimal acoustic emission signal from the acoustic emission signals; and

determining, using a processor, a zero position of the closure member based on the minimal acoustic emission signal.

2. The method of claim 1, wherein the plurality of positions comprises a first position in which the closure member is between a fully open position and a fully closed position of the valve, and a second position in which the closure member is located beyond the zero position.

3. The method of claim 2, wherein identifying the minimal acoustic emission signal comprises detecting the minimal acoustic emission signal between the first position and the second position.

4. The method of claim 3, wherein determining the zero position further comprises calculating a position between the first position and the second position based on the identification of the minimal acoustic emission signal.

5. An apparatus, comprising:

a rotary control valve having a closure member;

a sensor for obtaining acoustic emission signals generated by fluid passing through the valve; and

a processor to;

identify a minimal acoustic emission signal from the acoustic emission signals; and

determine a zero position of the closure member based on the minimal acoustic emission signal.

6. The apparatus of claim 5, wherein the sensor is positioned proximate to a seal of the valve.

7. The apparatus of claim 5, wherein the sensor is a piezoceramic sensor.

8. The apparatus of claim 5, wherein the closure member is rotated to a first position and a second position.

9. The apparatus of claim 8, wherein the sensor is to obtain first acoustic emission signals when the closure member is rotated to the first position and second acoustic emission signals when the closure member is rotated to the second position.

10. The apparatus of claim 9, wherein the processor is to identify the minimal acoustic signal based on the first and second acoustic emission signals obtained at the first position and the second position.

11. The apparatus of claim 5 further comprising a digital valve positioner for moving the closure member to the zero position.

12. The apparatus of claim 5, wherein the rotary control valve is position-seated or torque-seated.

13. The apparatus of claim 5, wherein the processor is to calculate a root mean square of the acoustic emission signals and identify the minimal acoustic emission signal based on the calculation.

14. The apparatus of claim 5, wherein the acoustic emission signals comprise ultrasonic signals.

15. The apparatus of claim 5, wherein the acoustic emission signals comprise airborne noise.

16. An apparatus, comprising:

means for obtaining acoustic emission signals generated by a fluid when a closure member of a valve is in a plurality of positions along a valve stroke; and

means for determining a zero position of the closure member based on a minimal acoustic emission signal in the acoustic emission signals, the means for determining the zero position including means for identifying the minimal acoustic emission signal.

17. The apparatus of claim 16, wherein the means for obtaining the acoustic emission signals is a piezoceramic sensor.

18. The apparatus of claim 16, wherein the means for determining the zero position is a processor.

19. The apparatus of claim 16, further comprising means for moving the closure member to the zero position.