Hybrid fiber optic cable systems

• US 9,170,389 B2
• Filed: 08/28/2012
• Issued: 10/27/2015
• Est. Priority Date: 08/28/2012
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Cable Systems LLC (Corning Incorporated)
• Inventors: Register, James Arthur III, McCollough, William Welch
• Primary Examiner(s): Kianni, Kaveh
• Assistant Examiner(s): LAM, HUNG Q
• Application Number:
  US13/596,256
• Publication Number:
  US 20140064679A1
• Time in Patent Office: 1,155 Days
• Field of Search: 385/75, 385/88, 385/100, 385/101, 385/106, 385/109, 385/110
• US Class Current: 1/1
• CPC Class Codes: G02B 6/3817 containing optical and electrical conductors cables including electrical and optical conductors H01B11/22; G02B6/3816 takes precedence
• CPC Class Codes: G02B 6/4401 Optical cables glass fibres with a protective coating G02B6/02395
• CPC Class Codes: G02B 6/4416 Heterogeneous cables
• CPC Class Codes: G02B 6/443 Protective covering
• CPC Class Codes: H01B 11/22 Cables including at least one electrical conductor together with optical fibres

Abstract

Hybrid fiber optic cables including one or more electrical coaxial subassembly allowing for fiber movement to reduce attenuation during bending are disclosed. Related connectorized cables and systems are also disclosed. The hybrid fiber optic cables include both one or more coaxial subassembly and optical fibers to provide both optical and electrical connectivity as part of a connectorized system. Use of one or more coaxial subassembly reduces impedance variations and lowers cost. Each coaxial sub-assembly also includes multiple electrical conductors to increase electrical connectivity capacity (e.g., power and signals) of the hybrid cable, as needed or desired. Further, the hybrid cable may include a channel with optical fiber(s) of the hybrid cable disposed therein, free of attachment to the channel. The channel allows the optical fibers to move relative to the cable jacket and control bend radius to reduce optical attenuation when the hybrid fiber optic cable is bent.

Claims

1. A connectorized hybrid fiber optic cable allowing for optical fiber movement to reduce optical attenuation during bending, comprising:

a hybrid fiber optic cable including

a cable jacket having a channel disposed therein, the channel configured to allow optical fiber movement within the channel to reduce optical attenuation during bending,

at least one optical fiber disposed within the channel and free of attachments to the channel, the at least one optical fiber configured to carry optical signals, and

a first coaxial subassembly and a second coaxial subassembly are embedded within the cable jacket and configured to carry electrical signals; and

a connector comprising at least one hub attached to an end of the hybrid fiber optic cable, the at least one hub including at least one electrical port electrically coupled to at least one of the first coaxial subassembly or the second coaxial subassembly, and at least one optical port optically coupled to the at least one optical fiber,

wherein an inner conductor of the first coaxial subassembly and an outer conductor of the first coaxial subassembly are electrically connected to a first hub of the at least one hub, and

an inner conductor of the second coaxial subassembly and an outer conductor of the second coaxial subassembly are electrically connected to a second hub of the at least one hub to provide impedance control of the first coaxial subassembly and the second coaxial subassembly.

2. The hybrid fiber optic cable of claim 1, wherein the cable jacket has an outer diameter less than 3.5 millimeters.

3. The hybrid fiber optic cable of claim 1, wherein the cable jacket comprises a UV-curable matrix.

4. The hybrid fiber optic cable of claim 1, wherein the cable jacket comprises multiple layers, and the outer layer comprises a skin layer.

5. The hybrid fiber optic cable of claim 1, wherein the first coaxial subassembly and the second coaxial subassembly are symmetrically disposed to each other in an orthogonal cross-section.

6. The hybrid fiber optic cable of claim 1, wherein the first coaxial subassembly, the second coaxial subassembly, and the channel are disposed in an orthogonal cross-section of the hybrid fiber optic cable with mirror symmetry about a preferential bend axis parallel to a width of the channel.

7. The hybrid fiber optic cable of claim 1, wherein the channel has an aspect ratio of at least 1.5 which is calculated by dividing a height of the channel by a width of the channel.

8. The hybrid fiber optic cable of claim 1, wherein spacing between centers of the first coaxial subassembly and the second coaxial subassembly is in the range of 0.45 to 0.8 times an outside diameter of the cable.

9. The hybrid fiber optic cable of claim 1, wherein the first coaxial subassembly is configured to carry electrical power signals, and the second coaxial subassembly is configured to carry electrical data signals.

10. The hybrid fiber optic cable of claim 1, wherein the first coaxial subassembly is disposed adjacent to a first side of the channel, and the second coaxial subassembly is disposed adjacent to a second opposing side of the channel.

11. The hybrid fiber optic cable of claim 1, wherein:

at least one optical fiber comprises a plurality of optical fibers; and

a width and a height of the channel are sized such that a first optical fiber of the plurality of optical fibers is allowed to move past a second optical fiber of the plurality of optical fibers.