Systems and methods for coupling AC power to a rack-level power infrastructure

• US 9,172,219 B2
• Filed: 03/10/2014
• Issued: 10/27/2015
• Est. Priority Date: 02/01/2012
• Status: Active Grant

• Current Assignee: Dell Products LP (Dell Technologies Inc.)
• Original Assignee: Dell Products LP (Dell Technologies Inc.)
• Inventors: Mills, Richard S., Bailey, Edmond I., Stuewe, John, Wang, Kunrong
• Primary Examiner(s): GUSHI, ROSS N
• Application Number:
  US14/202,550
• Publication Number:
  US 20140192456A1
• Time in Patent Office: 596 Days
• US Class Current: 1/1
• CPC Class Codes: G06F 1/26 Power supply means, e.g. regulation thereof for memories G11C
• CPC Class Codes: H02B 1/26 Casings; Parts thereof or accessories therefor
• CPC Class Codes: H02B 3/00 Apparatus specially adapted for the manufacture, assembly, or maintenance of boards or switchgear
• CPC Class Codes: H05K 7/1492 having electrical distribution arrangements, e.g. power supply or data communications
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49119 Brush

Abstract

In accordance with the present disclosure, a detachable power cable interface box (PCIB) for coupling AC power to a rack-level power infrastructure is described. The detachable PCIB includes a body section and a terminal disposed within the body section. The terminal may be coupled to an AC power source. A wiring block may also be disposed within the body, and the modular wiring block may be coupled to the terminal. The wiring block may arrange power input from the AC power source into a pre-determined output configuration corresponding to a detachable interface. The system may also include the detachable interface, and the detachable interface may be configured to couple with an integrated connector of the rack-level power infrastructure. The detachable interface may be common to all types of AC power sources.

Claims

1. A power distribution unit (PDU) system, comprising:

a first detachable interface, wherein the first detachable interface is configured to couple with a first integrated connector of a rack-level power infrastructure;

a second detachable interface, wherein the second detachable interface is configured to couple with a second integrated connector of the rack-level power infrastructure;

a first and a second detachable power cable interface boxes, wherein each of the first and second detachable power cable interface boxes comprises a wiring block wherein the wiring block arranges power from a first AC power source and a second AC power source, respectively, into a pre-determined output configuration corresponding to a detachable interface, wherein the wiring block comprises a printed circuit board;

a first power distribution unit (PDU), wherein the first PDU includes a first connector corresponding to a first detachable interface, wherein the first PDU is operable to receive AC power from a first detachable power cable interface box through the first connector; and

a second PDU, wherein the second PDU includes a second connector corresponding to a second detachable interface, wherein the second PDU is operable to receive AC power from a second detachable power cable interface box through the second connector and wherein the first PDU is cross-cabled with the second PDU to provide redundant AC power.

2. The apparatus of claim 1, wherein at least one of the first and second AC power sources is from a common public power grid at a data center site.

3. The apparatus of claim 1, wherein the wiring block is swappable.

4. The apparatus of claim 1, wherein the wiring block is interchangeable according to a type of the AC power source.

5. The apparatus of claim 4, wherein the type of the first and second AC power sources includes at least one of single-phase, three-phase Wye, and three-phase Delta at a voltage level of at least one of 208V, 220V, 277V, and 480V.

6. The apparatus of claim 5, wherein the first PDU and the second PDU output DC power to a common rail.

7. The apparatus of claim 6 further comprising:

a DC/AC inverter coupled to the common rail.

8. The apparatus of claim 1, wherein the at least one of the first PDU and the second PDU includes a distribution configuration that balances power consumption across power phases of the first AC power source and second AC power source, respectively.

9. The apparatus of claim 1, wherein at least one of the first PDU and the second PDU includes multiple, single-phase commodity power supply units.

10. The apparatus of claim 9, wherein the multiple, single-phase commodity power supply units are configured based, at least in part, on power required by the system.

11. A method for coupling AC power to a rack-level power infrastructure, comprising:

receiving at a first power distribution unit (PDU) alternating current (AC) power from a first AC power source;

receiving at a second PDU AC power from a second AC power source;

determining a type of the first AC power source;

determining a type of the second AC power source;

coupling the first AC power source to a first power cable interface box (PCIB);

coupling the second AC power source to a second PCIB;

cross-cabling the first PDU and the second PDU to provide redundant AC power;

arranging, respectively, a set of wires from the first AC power source and the second AC power source to correspond to a pre-determined pin configuration of a first detachable interface and a second detachable interface, respectively, wherein arranging the set of wires comprises selecting a wiring block corresponding to the type of the AC power source, wherein the type of the AC power source includes at least one of single-phase, three-phase Wye, and three-phase Delta, with input voltage levels of 208V, 220V, 277V, and 480V, and wherein the wiring block comprises a printed circuit board;

coupling the first detachable interface to a first integrated connector of the rack-level power infrastructure; and

coupling the second detachable interface to a second integrated connector of the rack-level power infrastructure.

12. The method of claim 11, wherein at least one of the first AC power source and the second AC power source is from a common public power grid at a data center site.

13. The method of claim 11, wherein at least one of the first PDU and the second PDU includes multiple, single-phase commodity power supply units.

14. The method of claim 13 further comprising:

configuring the multiple, single-phase commodity power supply units based, at least in part, on power required by the infrastructure.

15. The method of claim 13, wherein the at least one of the first PDU and the second PDU includes a distribution configuration that balances power consumption across power phases of the first AC power source and the second AC power source, respectively.

16. The method of claim 11, wherein the wiring block is swappable.

17. The method of claim 11, at least one of the first PDU and the second PDU output DC power to a common rail.

18. The method of claim 17 further comprising:

coupling a DC/AC inverter to the common rail.

19. An information handling system, comprising:

a processor;

a memory element coupled to the processor; and

a direct current (DC)/DC power supply coupled to the processor, wherein the DC/DC power supply receives power from a rack-level power infrastructure, wherein the rack-level power infrastructure comprises;

a first detachable power cable interface box (PCIS), wherein the first detachable PCIB is operable to couple with a first alternating current (AC) power source, and wherein the first detachable PCIB includes a first detachable interface;

a second detachable PCIB, wherein the second detachable PCIB is operable to couple with a second AC power source, and wherein the second detachable PCIB includes a second detachable interface;

a first power distribution unit (PDU), wherein the first PDU includes a first connector corresponding to the first detachable interface, wherein the first PDU is operable to receive AC power from the first detachable PCIB through the first connector; and

a second PDU, wherein the second PDU includes a second connector corresponding to the second detachable interface, wherein the second PDU is operable to receive AC power from the second detachable PCIB through the second connector.

20. The information handling system of claim 19, wherein the at least one of the first PDU and the second PDU includes multiple, single-phase commodity power supply units.